background image

6

Recommended Level(s)

Fiberglass Pools

Fiberglass Spas

Other Pool & Spa Types

Water Temp. (°F / °C)

68 °F to 88 °F  

(20°C to 31°C) 

89 °F to 104 °F  

(32°C to 40°C)

68 °F to 104 °F  

(20°C to 40°C)

pH

7.3 to 7.4

7.3 to 7.4

7.6 to 7.8

Total Alkalinity (PPM)

120 to 150

120 to 150

80 to 120

Calcium Hardness (PPM)

200 to 300

150 to 200

200 to 400

Salt (PPM)

4500 MAXIMUM

4500 MAXIMUM

4500 MAXIMUM

Free Chlorine (PPM)*

2 to 3

2 to 3

2 to 3

Total Dissolved Solids (PPM)

3000 MAXIMUM**

3000 MAXIMUM**

3000 MAXIMUM**

  *Free Chlorine MUST NOT EXCEED 5 PPM!

  ** In salt water chlorinated pools, the total TDS can be as high as 6000 ppm.

Table A.  Water Chemistry

3.  WATER CHEMISTRY

(Corrosive water voids all warranties)

For your health and the protection of your pool equipment, 

it is essential that your water be chemically balanced. The 

following  levels  must  be  used  as  a  guide  for  balanced 

water.
•  Occasional chemical shock dosing of the pool or spa 

water  should  not  damage  the  heater  providing  the 

water is balanced. However, it is highly recommended 

that the heat pump pool heater is isolated via shut off 

valves before any aggressive chemical treatment.

•  Automatic  chemical  dosing  devices  and  salt 

chlorinators  are  usually  more  efficient  in  heated 

water. Unless controlled, they can lead to excessive 

chlorine level which can damage your heater.

•  Further  advice  should  be  obtained  from  your  pool 

or  spa  builder,  accredited  pool  shop,  or  chemical 

supplier for the correct levels for your water.

4.  INSTALLATION 

CONSIDERATIONS

A

WARNING:

 Do not install the unit within 3 ft (0.9m) of 

fossil-fuel-burning heaters. Air intake along the sides of 

this heat pump pool heater could disturb the combustion 

process of the unit, and could cause damage or personal 

injury.
●  Mount  the  unit  on  a  level,  sturdy  base,  preferably  a 

concrete slab. The size of the base should be at least 3 ft 

by 3 ft (0.9m x 0.9m) - slightly larger if hurricane tie-down 

brackets are installed. See Figure 4 through Figure 6 for 

more details.

CAUTION:

  The  unit’s  supporting  base  must  be  high 

enough to keep it completely free of standing water at 

all times.

Situate the heater carefully to minimize installation costs 

while providing  maximum  efficiency  of  operation,  and  to 

allow adequate service access, as follows:
•  For  unrestricted  air  intake  and  service  access, 

position  each  side  of  the  unit  at  least  1  ft  (30  cm) 

from walls, pipes and other obstructions.

A

WARNING:

  This  unit  is  designed  for  outdoor 

installation.    It  is  NOT  certified  for  indoor  installation.  

DO NOT install it in an enclosed area such as a shed or 

garage, or under a porch or deck.

•  This  unit  features  an  ‘up-flow’  discharge  for  quiet 

operation. Air is pulled up through the evaporator coil 

and discharged through the top grille. Allow at least 5 

ft (1.5 m) clearance above the unit for unrestricted air 

discharge. Do NOT install the unit under a porch or 

deck. Refer to 

Figure 2

. Allowing cold discharge air 

to recirculate back into the evaporator coil will greatly 

reduce  the  unit’s  heating  capacity  and  efficiency. 

To minimize water piping, locate the unit as close as 

possible to the existing pool pump and filter.

•  Irrigation  water  should  be  directed  away  from  the 

heat  pump  pool  heater  -  irrigation  water  spray  can 

damage the heater.

•  Rain water run offs - the unit is designed to operate 

outdoors and can be exposed to rain. However, rain 

water run off falling directly onto the unit can cause 

damage  and/or  shorten  the  life  of  your  unit.  Such 

damage is NOT covered under warranty. Install rain 

gutters  or  rain  diverters  on  your  roof  if  the  unit  is 

installed in a position where contact with rain runoff 

may occur.

•  It  is  important  to  keep  the  area  next  to  the  heater 

clear  of  shrubs,  bushes  and  chemicals  containers. 

They could prevent air from circulating fully through 

the heater, and will affect the operation of the heater 

or damage the heater.

Содержание Raypak 2450

Страница 1: ...r fire NOTE The instructions in this manual are for the use of qualified individuals specially trained and experienced in the installation and maintenance of this type of equipment and related system...

Страница 2: ...2 Revision 1 reflects the following changes Formatting updated throughout Introduction text revised on page 5 Illustrated Parts list added on page 48...

Страница 3: ...eration 32 3 Way Valve Control 32 Battery Back up 32 High Water Temperature Limit 32 High Pressure Switch Lockout 33 Low Pressure Switch Lockout 33 Water Pressure Switch 33 Sequence of Operation 33 14...

Страница 4: ...ed 104 F 40 C A temperature of 100 F 38 C is considered safe for a healthy adult Special caution is suggested for young children 2 Drinking of alcoholic beverages before or during spa or hot tub use c...

Страница 5: ...kly Register Your Unit While your unit is being installed by your professional and licensed installer of choice Please Take This Opportunity to Quickly Register Your Unit With the necessary informatio...

Страница 6: ...least 3 ft by 3 ft 0 9m x 0 9m slightly larger if hurricane tie down brackets are installed See Figure 4 through Figure 6 for more details CAUTION The unit s supporting base must be high enough to kee...

Страница 7: ...age 35 for proper procedures If the heater is located below the water line of the pool the Water Pressure Switch WPS or Water Flow Switch WFS might need to be adjusted or an external WFS might be need...

Страница 8: ...ING TO ANY ADJACENT ANCHOR NOTE CHECK I O MANUAL FOR MINIMUM PAD DIMENSIONS AND SCREW LENGTH U O N N T S MECHANICAL UNIT FRONT ISOMETRIC N T S MECHANICAL UNIT BACK ISOMETRIC A B D CONCRETE SLAB BY OTH...

Страница 9: ...ATICAL PURPOSES ONLY CONTROL COVER 18 GA ASTM A653 PAINTED DIM 1 DIM 2 DIM 4 DIM 3 CLIP A CLIP B CLIP D CLIP C CONTROL BOX CLIP OFFSET DIMENSION SHALL BE TAKEN FROM THIS SIDE ONLY N T S TIE DOWN CLIP...

Страница 10: ...18 GA ASTM A653 PAINTED CONTROL COVER N T S ELEVATION TIE DOWN CLIPS B D A C 3000 PSI MIN CONCRETE BY OTHERS TYP ANCHOR PER SCHEDULE LOUVER PANEL TYP UNIT BASE PAN UNIT BASE PAN UNIT BASE PAN INTERNA...

Страница 11: ...k with external control systems heat on demand options and other external time clock overrides Refer to the external control system s instructions and page 30 of this manual for installation informati...

Страница 12: ...a safe place for re installation when needed to restart the system 7 PRESSURE DROP For system pressure drop information see Table B Flow GPM LPM Pressure Drop PSI 2450 3450 4450 5450 6450 6450HC 8450...

Страница 13: ...d in these instructions for simplicity button to cycle between the modes Each press of the MENU button selects the next mode There is no automatic increment from continually pressing the MENU button I...

Страница 14: ...buttons have been released for 2 seconds REMOTE Mode is accessed by pressing and holding the UP and DOWN buttons simultaneously for 3 seconds When exiting the REMOTE mode the control always selects t...

Страница 15: ...ed pumps this denotes the PWM signal to be provided to the pump for pump operation Return Valve 1 Pool Spa Pool User Select the position of a 3 way valve located between the heater and the Pool Spa fo...

Страница 16: ...Spa Pool User Select the position of a 3 way valve located between the heater and the Pool Spa for this scheduled pump period Suction Valve 3 PoolSpa Pool User Select the position of the 3 way valve...

Страница 17: ...on of a 3 way valve located between the heater and the Pool Spa for this scheduled pump period Suction Valve 1 Pool Spa Pool Installer Select the position of the 3 way valve located between the Pool S...

Страница 18: ...Variable Enabled Installer On 4 speed pumps this denotes the selected pump output which connects to the pump for the selected speed for this pump period On variable speed pumps this denotes the PWM s...

Страница 19: ...It is displayed whenever EXV is enabled Water Temp View Only degrees F or C Installer Service Displays the water temperature sensor value used for temperature operation Installer Menu Yes or No No Se...

Страница 20: ...he factory Will need to be set by Installer during any replacement of the control board EXV Disabled Type 1 Type 2 Installer Service Sub menu Set at the factory on new units Select Disabled if unit eq...

Страница 21: ...tion of the 3 way valve located between the Pool Spa and the Pump for this scheduled pump period Pump On Time 2 12 00A 11 59P Installer Select ON time for Pump Period 2 to take effect Pump Off Time 2...

Страница 22: ...Variable Enabled Installer On 4 speed pumps this denotes the selected pump output which connects to the pump for the selected speed for this pump period On variable speed pumps this denotes the PWM s...

Страница 23: ...ed Water Temp View Only degrees F or C Installer Service Displays the water temperature sensor value used for temperature operation Installer Menu Yes or No No Select YES and press the MENU button to...

Страница 24: ...nit if a specific outside temperature is measured Off allows operation at any ambient temperature Set Model Type HEAT ONLY POWER DEFROST HEAT COOL HEAT COOL Installer Service Sub menu Set at the facto...

Страница 25: ...d the Pool Spa for this scheduled pump period Suction Valve 1 Pool Spa Pool Installer Select the position of the 3 way valve located between the Pool Spa and the Pump for this scheduled pump period Pu...

Страница 26: ...Variable Enabled Installer On 4 speed pumps this denotes the selected pump output which connects to the pump for the selected speed for this pump period On variable speed pumps this denotes the PWM s...

Страница 27: ...Water Temp View Only degrees F or C Installer Service Displays the water temperature sensor value used for temperature operation Installer Menu Yes or No No Select YES and press the MENU button to gai...

Страница 28: ...Service Sub menu The installer can program the control to Lock out operation of the unit if a specific outside temperature is measured Off allows operation at any ambient temperature Set Model Type HE...

Страница 29: ...tpoint as selected in the Operating mode The heat demand begins when the water temperature is 0 5 F 0 3 C or more colder or 0 5 F 0 3 C or more hotter in cooling mode than the setpoint 13 ADDITIONAL F...

Страница 30: ...spa water effectively on its own or when the target temperature will require a larger amount of BTUs than what the Heat Pump Pool Heater can provide on its own during a given time and or outside condi...

Страница 31: ...maximum duration of 6 hours in 15 minute increments 3 The timer will start to count down from the selected period of time and the unit will operate to heat the spa water based on the previously select...

Страница 32: ...u to operate 3 way valves whether or not the heat pump control will actually control the pump or not The control is equipped to operate system 3 way valves The control will set the 3 way valves to the...

Страница 33: ...opens the control de energizes the compressor output and the fan continues to run for 15 minutes after the HPS opened and the display will show Hi Press Trip If the high pressure switch trips 7 times...

Страница 34: ...ew minutes the discharge air temperature should be 8 10 F 4 4 5 5 C cooler than the air entering the unit When the unit has been operating in the cooling mode for a few minutes the discharge air tempe...

Страница 35: ...ossible in some areas to prevent unit freeze damage by operating the pump continuously during freezing weather However this results in significantly higher pump operating costs Further if a sustained...

Страница 36: ...to 10 F 5 5 C per night compared to 4 F 2 2 C or fewer when a blanket is used Without a blanket the total heat gained during the day can be lost overnight Are rapid heat losses occurring in some other...

Страница 37: ...ification that the compressor is under a 3 minute delay before turning On This can be bypassed by pressing the UP and DOWN buttons simultaneously Nothing wrong just notification as to why the unit is...

Страница 38: ...nsformer Replace correct as necessary Hi Water Temp Water temperature sensor reads at or above 108 F 42 C Compressor is prevented from operating Temperature measured on water sensor must be below 103F...

Страница 39: ...Press the MENU button to access the additional Service information Continue to press the MENU button until Set Factory Defaults appears on the display Press and hold the UP and DOWN button for 5 secon...

Страница 40: ...p until the bottom slides into place against the cabinet and the panel where the Inlet Outlet water connections are secured ACAUTION Ensure that the fan motor wires are routed into the slot at the top...

Страница 41: ...OR SPA Figure 13 Plumbing Schematic No External Bypass Plumb the heater AFTER the filter and before any chlorinators NOTE Models 2450 4450 For systems with pumps less than 1 1 2 HP under 40 GPM 151 L...

Страница 42: ...he filter and before any chlorinators NOTE Models 2450 4450 For systems with pumps of 1 1 2 HP or greater over 40 GPM 151 LPM Models 5450 8450 For systems with pumps of 2 HP or greater over 80 GPM 303...

Страница 43: ...43 Figure 15 Piping for Heat Pump Pool Heater and Gas Pool Heater...

Страница 44: ...PM 1 1 2 1 1 2 20 GPM 1 1 2 2 30 1 1 2 1 1 2 30 1 1 2 2 1 2 30 1 1 2 3 40 1 1 2 2 40 1 1 2 3 Sizing based on10 ft sec flow rates MINIMUM PIPE SIZES 2 UNITS 3 4 UNITS 5 6 UNITS 5450 8450 BRANCH MAIN BR...

Страница 45: ...45 24 WIRING DIAGRAM 208V 230V SINGLE PHASE DIGITAL MODELS NC NO COM L1 L2 L2 BK TO TRANSFORMER R BK L2 L1 INSERT A VOLTAGE MONITOR W BL BK O R...

Страница 46: ...L models only The control will use this value as the Heating setpoint and the Cooling Setpoint will be the SETPOINT COOLING DEADBAND established in the INSTALLER menu 3 Press and hold the UP and DOWN...

Страница 47: ...ed for thermostat decisions is the average of the 2 thermistors 10KOhm sensors are used for the Ambient Air Temperature sensor the Coil Temperature sensor and Aux Heat Temperature sensor field supplie...

Страница 48: ...27 ILLUSTRATED PARTS LIST 2 F 7 S 1 F 3 F 6 S 4 S 5 S 3 S 2 S 1 S 2 H 3 M 2 M I M 4 M 4 C 7 J 6 J 8 J 2 J 4 J 6 C 9 S 1 J 5 J 3 J 3 S 2 S 1 H 4 H 5 S 4 S 2 C 8 S 3 H 3 C 5 C 7 C 5 S 1 C MODELS 2450 44...

Страница 49: ...299 H000299 2 J Transformer H000331 H000331 H000331 3 J Water Pressure Switch H000025 H000025 H000025 4 J Contractor H000320 H000320 H000320 5 J Capacitor H000380 H000381 H000381 6 J Control Board Dig...

Страница 50: ...50 1 J 5 J 3 J 6 C 4 J 2 J 9 J 9 S 1 M 6 J 4 C 3 M 4 M 7 J 2 M 5 S 4 S 1 F 7 S 2 F 1 H 3 F 1 C 8 H 2 H 6 S 5 S 7 H 4 H 3 H 5 C 5 H 6 H 3 C 2 C 8 S 3 S 7 C 2 S 2 S 1 S 4 S 3 S 5 S 6 J MODELS 5450 8450...

Страница 51: ...1 H000371 H000371 J CONTROL BOX 1 J Fan Relay DPST H000299 H000299 H000299 2 J Transformer H000331 H000331 H000331 3 J Water Pressure Switch H000025 H000025 H000025 4 J Contactor 1 PH H000043 H000043...

Страница 52: ...52 NOTES...

Страница 53: ...53 NOTES...

Страница 54: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com...

Отзывы: