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DESCRIPTION

2450

3450

4450

CONTROLS

1-C

TX Valve

H000372

H000182

H000373

2-C

Low Pressure Switch

H000078

3-C

High Pressure Switch

H000079

4-C

Control Cover

H000349

5-C

Temp Sensor 100K

H000329

6-C

Ambient Temp Sensor

H000332

7-C

Coil Sensor

Coil Sensor Thermister 3/8" Tube

H000333

Coil Sensor Thermister 7/8" Tube

H000334

HEAT TRANSFER

1-H

Heat Exchanger

H000187

H000278

2-H

PVC Union

H000318

3-H

Liquid Line Drier

H000188

4-H

Compressor R-410A 208/230V 1PH 60Hz

H000374

H000276

H000375

5-H

Compressor Power Plug (Not Shown)

H000271

FAN

1-F

Fan Motor

H000376

H000377

H000296

2-F

Fan Grille Cap Cover

H000346

3-F

Fan Blade

H000378

H000297

H000379

CONTROL BOX

1-J

Fan Relay

H000299

2-J

Transformer

H000331

3-J

Water Pressure Switch

H000025

4-J

Contractor

H000320

5-J

Capacitor

H000380

H000381

6-J

Control Board Digital

H000302

7-J

LCD Display

H000336

Fuse (Not Shown)

H000370

8-J

Monitor

Line Voltage 1 PH

H000291

MISCELLANEOUS

1-M

Bezel Assembly

H000325

2-M

Switch/Decal Membrane

H000326

3-M

Cover Control Bezel

H000327

4-M

Bezel Gasket

H000344

5-M

Touch-up Paint (Not Shown)

750260

SHEET METAL

1-S

Access Panel

H000382

2-S

Center Post

H000383

H000384

H000385

3-S

Front & Right Side Jacket Panel

H000386

H000387

H000388

4-S

Rear & Left Side Jacket Panel

H000389

H000390

H000391

5-S

Jacket Corner Warm Dark Grey

H000392

H000393

H000394

6-S

Jacket Top Warm Dark Grey

H000395

H000396

7-S

Grille Fan Guard (Includes 2-F)

H000397

H000398

8-S

Hurricane Bracket HT Pump SS

H000399

9-S

Sensor Cover

H000362

Содержание Raypak 2450

Страница 1: ...r fire NOTE The instructions in this manual are for the use of qualified individuals specially trained and experienced in the installation and maintenance of this type of equipment and related system...

Страница 2: ...2 Revision 1 reflects the following changes Formatting updated throughout Introduction text revised on page 5 Illustrated Parts list added on page 48...

Страница 3: ...eration 32 3 Way Valve Control 32 Battery Back up 32 High Water Temperature Limit 32 High Pressure Switch Lockout 33 Low Pressure Switch Lockout 33 Water Pressure Switch 33 Sequence of Operation 33 14...

Страница 4: ...ed 104 F 40 C A temperature of 100 F 38 C is considered safe for a healthy adult Special caution is suggested for young children 2 Drinking of alcoholic beverages before or during spa or hot tub use c...

Страница 5: ...kly Register Your Unit While your unit is being installed by your professional and licensed installer of choice Please Take This Opportunity to Quickly Register Your Unit With the necessary informatio...

Страница 6: ...least 3 ft by 3 ft 0 9m x 0 9m slightly larger if hurricane tie down brackets are installed See Figure 4 through Figure 6 for more details CAUTION The unit s supporting base must be high enough to kee...

Страница 7: ...age 35 for proper procedures If the heater is located below the water line of the pool the Water Pressure Switch WPS or Water Flow Switch WFS might need to be adjusted or an external WFS might be need...

Страница 8: ...ING TO ANY ADJACENT ANCHOR NOTE CHECK I O MANUAL FOR MINIMUM PAD DIMENSIONS AND SCREW LENGTH U O N N T S MECHANICAL UNIT FRONT ISOMETRIC N T S MECHANICAL UNIT BACK ISOMETRIC A B D CONCRETE SLAB BY OTH...

Страница 9: ...ATICAL PURPOSES ONLY CONTROL COVER 18 GA ASTM A653 PAINTED DIM 1 DIM 2 DIM 4 DIM 3 CLIP A CLIP B CLIP D CLIP C CONTROL BOX CLIP OFFSET DIMENSION SHALL BE TAKEN FROM THIS SIDE ONLY N T S TIE DOWN CLIP...

Страница 10: ...18 GA ASTM A653 PAINTED CONTROL COVER N T S ELEVATION TIE DOWN CLIPS B D A C 3000 PSI MIN CONCRETE BY OTHERS TYP ANCHOR PER SCHEDULE LOUVER PANEL TYP UNIT BASE PAN UNIT BASE PAN UNIT BASE PAN INTERNA...

Страница 11: ...k with external control systems heat on demand options and other external time clock overrides Refer to the external control system s instructions and page 30 of this manual for installation informati...

Страница 12: ...a safe place for re installation when needed to restart the system 7 PRESSURE DROP For system pressure drop information see Table B Flow GPM LPM Pressure Drop PSI 2450 3450 4450 5450 6450 6450HC 8450...

Страница 13: ...d in these instructions for simplicity button to cycle between the modes Each press of the MENU button selects the next mode There is no automatic increment from continually pressing the MENU button I...

Страница 14: ...buttons have been released for 2 seconds REMOTE Mode is accessed by pressing and holding the UP and DOWN buttons simultaneously for 3 seconds When exiting the REMOTE mode the control always selects t...

Страница 15: ...ed pumps this denotes the PWM signal to be provided to the pump for pump operation Return Valve 1 Pool Spa Pool User Select the position of a 3 way valve located between the heater and the Pool Spa fo...

Страница 16: ...Spa Pool User Select the position of a 3 way valve located between the heater and the Pool Spa for this scheduled pump period Suction Valve 3 PoolSpa Pool User Select the position of the 3 way valve...

Страница 17: ...on of a 3 way valve located between the heater and the Pool Spa for this scheduled pump period Suction Valve 1 Pool Spa Pool Installer Select the position of the 3 way valve located between the Pool S...

Страница 18: ...Variable Enabled Installer On 4 speed pumps this denotes the selected pump output which connects to the pump for the selected speed for this pump period On variable speed pumps this denotes the PWM s...

Страница 19: ...It is displayed whenever EXV is enabled Water Temp View Only degrees F or C Installer Service Displays the water temperature sensor value used for temperature operation Installer Menu Yes or No No Se...

Страница 20: ...he factory Will need to be set by Installer during any replacement of the control board EXV Disabled Type 1 Type 2 Installer Service Sub menu Set at the factory on new units Select Disabled if unit eq...

Страница 21: ...tion of the 3 way valve located between the Pool Spa and the Pump for this scheduled pump period Pump On Time 2 12 00A 11 59P Installer Select ON time for Pump Period 2 to take effect Pump Off Time 2...

Страница 22: ...Variable Enabled Installer On 4 speed pumps this denotes the selected pump output which connects to the pump for the selected speed for this pump period On variable speed pumps this denotes the PWM s...

Страница 23: ...ed Water Temp View Only degrees F or C Installer Service Displays the water temperature sensor value used for temperature operation Installer Menu Yes or No No Select YES and press the MENU button to...

Страница 24: ...nit if a specific outside temperature is measured Off allows operation at any ambient temperature Set Model Type HEAT ONLY POWER DEFROST HEAT COOL HEAT COOL Installer Service Sub menu Set at the facto...

Страница 25: ...d the Pool Spa for this scheduled pump period Suction Valve 1 Pool Spa Pool Installer Select the position of the 3 way valve located between the Pool Spa and the Pump for this scheduled pump period Pu...

Страница 26: ...Variable Enabled Installer On 4 speed pumps this denotes the selected pump output which connects to the pump for the selected speed for this pump period On variable speed pumps this denotes the PWM s...

Страница 27: ...Water Temp View Only degrees F or C Installer Service Displays the water temperature sensor value used for temperature operation Installer Menu Yes or No No Select YES and press the MENU button to gai...

Страница 28: ...Service Sub menu The installer can program the control to Lock out operation of the unit if a specific outside temperature is measured Off allows operation at any ambient temperature Set Model Type HE...

Страница 29: ...tpoint as selected in the Operating mode The heat demand begins when the water temperature is 0 5 F 0 3 C or more colder or 0 5 F 0 3 C or more hotter in cooling mode than the setpoint 13 ADDITIONAL F...

Страница 30: ...spa water effectively on its own or when the target temperature will require a larger amount of BTUs than what the Heat Pump Pool Heater can provide on its own during a given time and or outside condi...

Страница 31: ...maximum duration of 6 hours in 15 minute increments 3 The timer will start to count down from the selected period of time and the unit will operate to heat the spa water based on the previously select...

Страница 32: ...u to operate 3 way valves whether or not the heat pump control will actually control the pump or not The control is equipped to operate system 3 way valves The control will set the 3 way valves to the...

Страница 33: ...opens the control de energizes the compressor output and the fan continues to run for 15 minutes after the HPS opened and the display will show Hi Press Trip If the high pressure switch trips 7 times...

Страница 34: ...ew minutes the discharge air temperature should be 8 10 F 4 4 5 5 C cooler than the air entering the unit When the unit has been operating in the cooling mode for a few minutes the discharge air tempe...

Страница 35: ...ossible in some areas to prevent unit freeze damage by operating the pump continuously during freezing weather However this results in significantly higher pump operating costs Further if a sustained...

Страница 36: ...to 10 F 5 5 C per night compared to 4 F 2 2 C or fewer when a blanket is used Without a blanket the total heat gained during the day can be lost overnight Are rapid heat losses occurring in some other...

Страница 37: ...ification that the compressor is under a 3 minute delay before turning On This can be bypassed by pressing the UP and DOWN buttons simultaneously Nothing wrong just notification as to why the unit is...

Страница 38: ...nsformer Replace correct as necessary Hi Water Temp Water temperature sensor reads at or above 108 F 42 C Compressor is prevented from operating Temperature measured on water sensor must be below 103F...

Страница 39: ...Press the MENU button to access the additional Service information Continue to press the MENU button until Set Factory Defaults appears on the display Press and hold the UP and DOWN button for 5 secon...

Страница 40: ...p until the bottom slides into place against the cabinet and the panel where the Inlet Outlet water connections are secured ACAUTION Ensure that the fan motor wires are routed into the slot at the top...

Страница 41: ...OR SPA Figure 13 Plumbing Schematic No External Bypass Plumb the heater AFTER the filter and before any chlorinators NOTE Models 2450 4450 For systems with pumps less than 1 1 2 HP under 40 GPM 151 L...

Страница 42: ...he filter and before any chlorinators NOTE Models 2450 4450 For systems with pumps of 1 1 2 HP or greater over 40 GPM 151 LPM Models 5450 8450 For systems with pumps of 2 HP or greater over 80 GPM 303...

Страница 43: ...43 Figure 15 Piping for Heat Pump Pool Heater and Gas Pool Heater...

Страница 44: ...PM 1 1 2 1 1 2 20 GPM 1 1 2 2 30 1 1 2 1 1 2 30 1 1 2 2 1 2 30 1 1 2 3 40 1 1 2 2 40 1 1 2 3 Sizing based on10 ft sec flow rates MINIMUM PIPE SIZES 2 UNITS 3 4 UNITS 5 6 UNITS 5450 8450 BRANCH MAIN BR...

Страница 45: ...45 24 WIRING DIAGRAM 208V 230V SINGLE PHASE DIGITAL MODELS NC NO COM L1 L2 L2 BK TO TRANSFORMER R BK L2 L1 INSERT A VOLTAGE MONITOR W BL BK O R...

Страница 46: ...L models only The control will use this value as the Heating setpoint and the Cooling Setpoint will be the SETPOINT COOLING DEADBAND established in the INSTALLER menu 3 Press and hold the UP and DOWN...

Страница 47: ...ed for thermostat decisions is the average of the 2 thermistors 10KOhm sensors are used for the Ambient Air Temperature sensor the Coil Temperature sensor and Aux Heat Temperature sensor field supplie...

Страница 48: ...27 ILLUSTRATED PARTS LIST 2 F 7 S 1 F 3 F 6 S 4 S 5 S 3 S 2 S 1 S 2 H 3 M 2 M I M 4 M 4 C 7 J 6 J 8 J 2 J 4 J 6 C 9 S 1 J 5 J 3 J 3 S 2 S 1 H 4 H 5 S 4 S 2 C 8 S 3 H 3 C 5 C 7 C 5 S 1 C MODELS 2450 44...

Страница 49: ...299 H000299 2 J Transformer H000331 H000331 H000331 3 J Water Pressure Switch H000025 H000025 H000025 4 J Contractor H000320 H000320 H000320 5 J Capacitor H000380 H000381 H000381 6 J Control Board Dig...

Страница 50: ...50 1 J 5 J 3 J 6 C 4 J 2 J 9 J 9 S 1 M 6 J 4 C 3 M 4 M 7 J 2 M 5 S 4 S 1 F 7 S 2 F 1 H 3 F 1 C 8 H 2 H 6 S 5 S 7 H 4 H 3 H 5 C 5 H 6 H 3 C 2 C 8 S 3 S 7 C 2 S 2 S 1 S 4 S 3 S 5 S 6 J MODELS 5450 8450...

Страница 51: ...1 H000371 H000371 J CONTROL BOX 1 J Fan Relay DPST H000299 H000299 H000299 2 J Transformer H000331 H000331 H000331 3 J Water Pressure Switch H000025 H000025 H000025 4 J Contactor 1 PH H000043 H000043...

Страница 52: ...52 NOTES...

Страница 53: ...53 NOTES...

Страница 54: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com...

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