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TinyGate - User's manual and assembly instructions

Before beginning

The assembly procedure of the TinyGate may be facilitated by certain small steps:

· Organise the work space for the procedure.

· Preferably use a wooden table with a sheet of antistatic map placed on top to

prevent any parts that may fall from bouncing to the ground.

· Keep the necessary tools within arm's reach.

· Use a soldering iron whose tip is in good condition. Eventually change it as a

preventative measure.

· Use a free solder alloy for electronics possibly without lead.

· Preferably use a rigorously earthed antistatic bracelet connected to through a

resistor of 1 MegaOhm.

· Rushing is bad practice! Proceed with the most calm approach possible!!!

P a g e

Содержание TinyGate

Страница 1: ...TinyGate USB Digimode Interface Instructions for Assembly and user s manual Last change 19 07 2017...

Страница 2: ...al by some analog and or digital means without the written consent of the copyright holder is forbidden As a result any unauthorised use of the content below is the full and exclusive responsibility o...

Страница 3: ...C735 IC736 IC737 IC738 IC746PRO IC756PROIII IC761 IC765 IC775 IC781 IC820 IC821 IC910 IC970 IC7400 IC7600 IC7700 IC7800 29 Yaesu FT100D FT817 FT857 FT897 31 Yaesu FT1000 MARK V FT1000 FT990 33 Yaesu F...

Страница 4: ...TT CW FSK outputs 49 SQL COR Input 52 Test Initial operation 55 Windows XP 56 Windows 7 59 Windows 10 61 Linux Ubuntu 63 MacOS X 66 Examples of configurations for digital modes applications 69 Ham Rad...

Страница 5: ...SB port a sound card interface a CAT CI V interface and a PTT SQL CW FSK with a galvanic isolation between the transceiver and the PC with transformers and optocouplers The TinyGate Interface can be u...

Страница 6: ...ial harm caused by these errors or in experience The guarantee applies exclusively to the individual parts on the condition that these are assembled correctly and not to the assembled product The afor...

Страница 7: ...the rod has cooled down properly Do not solder on live circuits Carefully follow the instructions provided in this manual In case of any doubt concerning the procedures to be followed seek technical...

Страница 8: ...pported by the following operating systems Windows XP Windows 7 Windows 8 Windows 10 Macintosh OS X and LINUX 2 PTT SQL CW FSK interface Squelch COR input positive or negative logic for Echolink and r...

Страница 9: ...ICOM IC7400 transceiver Leds for USB Audio device PTT and CAT RXD TXD activity All communication software which support a standard sound card and a serial port for the PTT can work with the TinyGate D...

Страница 10: ...nclude isola tion transformer Second harmonic 70 dB typical Total harmonic distortion THD 0 06 typical D A Sampling rates 44 1 48 kS s Audio Input Input impedance 600 AC coupled max input level 3Vpp M...

Страница 11: ...ower external powered from the transceiver internal powered from the USB internal powered works only without galvanic isolation PTT output reed relay driven from RTS max 100V 0 5A CW FSK output optois...

Страница 12: ...on top to prevent any parts that may fall from bouncing to the ground Keep the necessary tools within arm s reach Use a soldering iron whose tip is in good condition Eventually change it as a prevent...

Страница 13: ...ion operations One should not use fluxing agents or soldering pastes since modern soldering irons have a core that upon melting carries out the same function as the soldering paste Soldering operation...

Страница 14: ...ch or with tin remover elec trical or pump The parts should be removed only when the soldering alloy has been correctly removed and without exerting too much force in the extrac tion If the component...

Страница 15: ...nt in the kit Once the components have been identified it is necessary to proceed to the local isation of their assembly position The operation is considerably simplified by the presence of the white...

Страница 16: ...ck stereo 3 5mm X3 C RCA connector insert the part completely until the 6 white plugs are inserted entirely in the printed circuit X1 D RJ45 socket with LED X2 E 16 pin jumper socket JP1 F Reed Relays...

Страница 17: ...inyGate User s manual and assembly instructions G Dual LED Red Green This led block should be aligned with the edge of the printed circuit DZ1 H I Potentiometers 10kOhm with dial knobs R2 R3 P a g e 1...

Страница 18: ...TinyGate User s manual and assembly instructions P a g e 18...

Страница 19: ...h different pinout pitch If you find in the kit a relay type SIP 1A05 it should be connected in three round holes and in one oval For the relays of type MEDER MS05 1A87 75LHR are supposed to use 4 ova...

Страница 20: ...TinyGate User s manual and assembly instructions View of the full assembled board P a g e 20...

Страница 21: ...ox There is also available an enclosure kit for the TinyGate cut to fit the TinyGate board and two panels which are already perforated The two panels front and back panel are thus ready to be complete...

Страница 22: ...ient to in sert it in the aluminium edging using the second base guide as a seat for the board The board is slightly longer than the aluminium box but this is neces sary to allow you to block in a sta...

Страница 23: ...input or output if there is not a necessity to use it as CW FSK output This is the case in where not all signals SPK MIC and PTT are available on a single connector but where for example the receiver...

Страница 24: ...ive or negative lo gic CW FSK Output CW or else FSK max 50VDC 50mA It is a transistor output from a optocoupler If necessary you may connect this output with a 1 5kOhm resistor to 5V Pull Up through t...

Страница 25: ...ssary in cases where not all signals SPK MIC and PTT are available on a single connector but where for example the receiver audio output signal is present on a separate socket For this reason remove c...

Страница 26: ...o remove one of these cutting the cable near the connector Certain transceivers have a RJ45 type microphone connector in this case the cable with two RJ45 may become useful The transceiver should be c...

Страница 27: ...in a fixed way from the board via the RJ45 X2 socket As previously described the signals present on the JP1 may be freely assigned to each pin of this connector In any case it is advised to connect at...

Страница 28: ...le towards some transceivers In any case errors are not excluded and so there should be considered as examples and only as guidelines for the cables assembly and not as guaranteeing the proper functio...

Страница 29: ...IC738 IC746PRO IC756PROIII IC761 IC765 IC775 IC781 IC820 IC821 IC910 IC970 IC7400 IC7600 IC7700 IC7800 The assignation of pins for the transceiver cable X2 ACC1 X2 Pin Jumpers on JP1 towards the sign...

Страница 30: ...TinyGate User s manual and assembly instructions JP1 Jumpers example for the cable described above P a g e 30...

Страница 31: ...er X2 Pin Bridge on JP1 towards the signals Wire Colour Pin on the DATA Rear panel view 1 GND GND 2 MIC DATA IN 3 GND GND 4 PTT PTT 5 6 SPK DATA OUT 1200 7 COR SQL SQL 8 PWR only necessary for a galva...

Страница 32: ...e transceiver GND CAT CI V Interface mode solder bridge setting SJ10 solder bridge SJ10 on the position 2 3 FIF232 IF232 mode We suggest to use the internal USB supply for the CAT interface to avoid t...

Страница 33: ...pins for the transceiver cable X2 PACKET Transceiver X2 Pin Jumpers on JP1 towards the signals Wire Colour Pin on the PACKET rear panel view 1 GND 2 2 MIC 1 3 GND 2 4 PTT 3 5 6 SPK 4 7 COR SQL 5 8 PW...

Страница 34: ...inyGate Pinout of the CAT cable for FT990 and FT1000D Pin CAT X3 input Description PIN on the CAT socket 1 TXD 3 SERIAL IN 2 RXD 2 SERIAL OUT 3 GND Ground of the transceiver 1 GND CAT CI V Interface m...

Страница 35: ...Transceiver MIC and AF OUT Pin X2 Jumpers on JP1 towards the signals Wire colour of CAT5 FTP cable Pin on the MIC front panel view AF OUT socket rear panel view 1 GND 7 2 MIC 8 3 GND Ground ring 4 PTT...

Страница 36: ...T840 Pin CAT X3 connector Description PIN on the CAT socket Notes 1 TXD 3 SERIAL IN Add a 150 Ohm resistor between pin 3 and pin 1 2 RXD 2 SERIAL OUT 3 GND Ground of the transceiver 1 GND CAT Serial b...

Страница 37: ...s Yaesu FT2000 FT920 The assignation of pins for the transceiver cable X2 PACKET Transceiver X2 Pin Jumpers on JP1 towards the signals Wire Colour Pin on the PACKET rear panel view 1 GND 2 2 MIC 1 3 G...

Страница 38: ...25E Kenwood TS480 TM255 TM455 TM G707 TM V7 TM D700x The assignation of pins for the transceiver cable X2 transceiver RTTY PKT DATA X2 Pin Jumpers on JP1 towards the signals Wire Colour Pin on RTTY PK...

Страница 39: ...0 TS590 TS680 TS690 TS850 TS870S TS940 S TS950S TS990 TS2000 X The assignation of pins for the transceiver cable X2 ACC Transceiver X2 Pin Jumpers on JP1 towards the signals Wire Colour Pin on ACC rea...

Страница 40: ...and assembly instructions Kenwood R1000 The assignation of pins for the receiver cable X2 RECORD X2 Pin Jumpers on JP1 towards the signals Wire Colour Pin on RECORD front panel view 1 2 3 GND 3 4 5 6...

Страница 41: ...wood TS50S The assignation of pins for the transceiver cable X2 MIC Transceiver X2 Pin Jumpers on JP1 towards the signals Wire Colour Pin on MIC front panel view 1 GND 7 2 MIC 1 3 GND 8 4 PTT 2 5 6 SP...

Страница 42: ...0 IC7200 IC7300 IC7410 IC9100 The assignation of pins for the transceiver cable X2 ACC Transceiver X2 Pin Jumpers on JP1 towards the signals Wire Colour Pin on ACC rear panel view 1 GND 2 2 MIC 11 3 G...

Страница 43: ...X3 allows a direct connection with a ICOM transceiver which support the CI V with the help of a simple audio cable with two 3 5mm Jack plugs stereo or mono The CAT CI V interface may be configured in...

Страница 44: ...n 1 CI V RXD TXD 2 3 GND Ground of the transceiver 2 FIF 232 IF 232 mode This mode provides two separate signals for RXD and TXD and is essentially a serial port with TTL levels 0 5V FIF 232 IF 232 si...

Страница 45: ...tting SJ10 Pos SJ10 CAT Interface Mode 1 2 CI V default 2 3 FIF232 IF232 Elecraft All of the solder bridges are on the bottom side of the board to simplify access to these For the pre set subtle coppe...

Страница 46: ...to connect the CAT interface to a Elecraft Transceiver models K2 K3 KX2 KX3 This option is only available since the TinyGate board revision B and can be set through the SJ14 solder bridge as follows...

Страница 47: ...wide range of transceivers To ensure the galvanic isolation of the CAT CI V port an external power supply is necessary 8 15VDC This may for example be directly take from the transceiver See also Conn...

Страница 48: ...ply of the CAT CI V Port 2 Internal The electrical supply to the CAT CI V port is internally taken from the USB port of the TinyGate CAUTION Due to a common ground it is not possible to have a galvani...

Страница 49: ...elay manually they may do so on the SJ3 solder bridge Note that the red LED PTT on the front panel is illuminated when the PTT relay K1 is switched on CW FSK The CW FSK output is driven by the DTR con...

Страница 50: ...structions CW FSK control line setting SJ12 Pos SJ12 CW FSK line of control Mode 1 2 DTR CW Mode default 2 3 TXD FSK mode CW FSK Pull up resistor SJ11 Pos SJ11 CW FSK pull up resistor 1 5k open disabl...

Страница 51: ...s manual and assembly instructions CW FSK Pull up and SQL COR negative logic supply source SJ8 Pos SJ8 Supply source for CW FSK pull up and negative logic SQL COR 1 2 Internal USB 2 3 external defaul...

Страница 52: ...th a 2k resistor with positive or negative logic defined by SJ6 and SJ13 With SJ8 see also Pull Up resistor for the CW FSK output you can set the supply source internal or external in the case of nega...

Страница 53: ...OR entry logic 1 2 2 3 positive default 2 3 1 2 negative The CAT CI V port and the SQL COR input use a common ground defined with the SJ9 bridge as a result they should both be supplied from the same...

Страница 54: ...TinyGate User s manual and assembly instructions P a g e 54...

Страница 55: ...find a detailed description for numerous operating systems on the site for the installation guide Important note The enclosure is connected to the ground of the USB Port and as a result to the ground...

Страница 56: ...system has installed the drivers these messages shall disappear Now the device management A quick way of opening the device management is by going on Start Control Panel System Hardware Device managem...

Страница 57: ...TinyGate User s manual and assembly instructions P a g e 57...

Страница 58: ...nual and assembly instructions It is useful to note that the progressive numbering of the two serial ports COMx depends on the PC and operating system so it is possible that this should differ from PC...

Страница 59: ...e following messages appear Once the installation of the drivers is complete these windows may be closed Now the device management A fast way of opening the device manager is going on Start and insert...

Страница 60: ...d all of the drivers have loaded then this should result in the following devices in the device manager It is useful to note that the progressive numbering of the two serial ports COMx depends on the...

Страница 61: ...following messages appear Once the installation of the drivers is complete these windows may be closed Now the device management A fast way of opening the device manager is going on Start and insertin...

Страница 62: ...d all of the drivers have loaded then this should result in the following devices in the device manager It is useful to note that the progressive numbering of the two serial ports COMx depends on the...

Страница 63: ...TinyGate User s manual and assembly instructions Linux Ubuntu If you connect TinyGate to the PC you will find the following CM108 audio devices on on the sound setting panel P a g e 63...

Страница 64: ...ational Ltd FT232 serial UART IC Bus 002 Device 059 ID 0d8c 013C C Media Electronics Inc CM108 Audio Controller Bus 002 Device 060 ID 0403 6001 Technology Devices Future In ternational Ltd FT232 seria...

Страница 65: ...PadEC ThinkPad EC ThinkPad Console Audio Control ThinkPad Console Audio Control at EC reg 0x30 fw unknown In this case we see the device n 2 C Media Electronics Inc USB PnP Sound Device as the sound c...

Страница 66: ...te User s manual and assembly instructions MacOS X If the TinyGate is correctly recognised and all of the drivers have loaded then this should result in the following devices in the System Report P a...

Страница 67: ...TinyGate User s manual and assembly instructions P a g e 67...

Страница 68: ...rtant note You have to set the Format to 44100Hz for the TinyGate Sound device inside Audio MIDI Setup This setting must be repeated one time on each USB port on your MAC So if you change the USB port...

Страница 69: ...d differ from PC to PC Example Let us suppose that once the TinyGate is connected to a USB port of the PC we have the following serial ports available USB Serial Port COM6 USB Serial Port COM7 Now we...

Страница 70: ...ansceiver and after having launched it the serial port to be tried is selected and you click on Connect In our case we will turn to and try the COM6 If after having clicked Connect the green light ill...

Страница 71: ...Ds on the TRANSCEIVER X2 socket indicate when the CAT CI V serial port has transmitted or received data If for example we try to transmit data on the CAT port without having connected any transceiver...

Страница 72: ...nge of software applications for digital modes Below are illustrated configuration examples for some popular software in amateur radio focused on the aspects linked to the parameters of the TinyGate h...

Страница 73: ...instructions Then the serial port for the PTT should be chosen in the PTT sub menu The relay of the PTT Relay is controlled by default from the control line RTS of the serial port for the PTT CW See...

Страница 74: ...the Keyer input of the transceiver they should choose the same serial port used for the PPT in the submenu Modes IDs but using the DTR control line The CW output is preset to be controlled by the DTR...

Страница 75: ...l panel of the operating system Unfortunately the term AGC for the preamplifier is not really self explanatory In any case it is advisable to deactivate the preamplifier first and controlling the audi...

Страница 76: ...hose who wish to listen the audio signal coming from the transceiver through the speakers of the predefined system or other audio outputs of the PC may do so by activating the audio input of the TinyG...

Страница 77: ...window selecting RX at the bottom the Signal Level vertical bar is displayed with the actual audio signal level coming from the transceiver Selecting TX on the other hand there is displayed the output...

Страница 78: ...ntiometer In any case it should be noted that these two regulators are placed in series This signifies for example if you define the output level in the software as 0 you will not manage to obtain any...

Страница 79: ...on the aspects linked to the parameters of the TinyGate hardware In the Settings of the File the audio interface should be chosen Audio IN input and Audio Out output of the TinyGate audio interface as...

Страница 80: ...cussing on the aspects linked to the parameters of the TinyGate hardware In the Audio of the Devices the audio interface should be chosen Capture input and Playback output of the TinyGate audio inter...

Страница 81: ...TinyGate User s manual and assembly instructions P a g e 81...

Страница 82: ...TinyGate User s manual and assembly instructions P a g e 82...

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