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description 

The Turborex TXP - TXP/HD - TSP 

 TSP/HD brakes, made entirely by Renova in its factory, are mainly 

designed for use in the field of tension control of unwinding materials, an application that requires 
excellent heat dissipation and great sensitivity. Tension control on core, which by varying the diameter, 
requires a continuous variation of the braking parameters to guarantee the quality of production. A brake 
with excellent cooling capacity was thus created to ensure constant performance during its work, 
infinitesimal wear of the friction elements with consequent practically zero emission of fine dust to protect 
the health of the personnel present next to the machine. Maintenance costs are therefore very low and 
limited over the years. Particular attention was then paid to the flexibility of the brake in order to offer 
performance adaptable to the various types of processing. There are thus numerous possibilities to 
customize the brake by varying the number of pistons that operate it, their size, the number of discs, the 
material of the friction pads and the adoption of the Selematic system to enhance its sensitivity to low 
torques. 

THIS COMPONENT IS DESIGNED TO BE INCORPORATED IN A MACHINE AND CANNOT 
WORK INDEPENDENTLY.   

IT IS FORBIDDEN TO USE IT IF ITS USE ON THE MACHINE DOES NOT COMPLY WITH THE 
REGULATIONS IN FORCE.  

 

functioning  

The brake is activated by a series of pneumatic actuators (cy piston), mounted uniformly in the cover; 
the number can vary from 2 to 6 according to the needs of the couple. These actuators (which we will call 
from now on simply pistons) can be connected all together or even in groups (2 + 4) (2 + 2) in order to diversify 
the torque according to the type of use: voltage control braking and emergency braking, braking of papers 
with different weights or reel sizes, etc.  
The pistons compress the pressure disc, used as a wear indicator, which in turn presses a series of steel discs, 
which slide on teeth, against brake linings mounted on supports that slide on 4 guides. 
A series of springs separates the discs in the absence of pressure, eliminating residual torques that can hinder 
the positioning of the coils or other. 

The TS version (Turborex Selematic) is instead the more “flexible” version compared to our normal Turborex. 

Constructively identical, in this brake the only variant lies in the springs. While the Turborex has 16 identical 
springs  (12  for  the  HD  version),  the  Selematic  springs  are  designed  to  have  different  stiffnesses  and 
resistances, from the hardest located between the first disc and lining plate, to the softer one, located near 
the last record. This involves a wider use than the standard Turborex, managing to adapt to non-continuous 
work  changes.  The  Turborex  Selematic,  therefore,  is  recommended  in  particular  uses  where  there  are 
changes  in  work,  pressure,  etc...  while  for  continuous  and  uniform  uses,  we  recommend  the  standard 
Turborex.  
The heat generated by the action of the brake is disposed of by 2 peripheral fans, one under pressure and 
the other in suction, which force the air to pass through the disc pack, cool the surfaces and maintain constant 
working temperatures. 
 

 The maximum operating pressure of our TXP - TXP/HD - TSP - TSP/HD brakes is 6 Bar. . Renova 
strongly advises against using a higher pressure in order to avoid breakdowns and malfunctions 
harmful to the machine and/or to the 'operator. We also remind you that incorrect use of the brake 
does not fall within our warranty coverage guidelines.

 

Содержание turborex TSP 180

Страница 1: ...le Rimembranze 93 20099 Sesto San Giovanni Italy tel 39 02 2700 7394 fax 39 02 2570 8635 www renova srl com email support renova srl com pneumatic brake TXP 180 TXP 180 HD TSP 180 TSP 180 HD operating...

Страница 2: ...2 This product complies with the Directive 2006 42 CE Copyright Renova Srl 2013 All rights reserved MANTX180ITA4V0721...

Страница 3: ...contents page 8 assembly procedures page 9 pneumatic connection procedures page 10 electrical connection procedures page 11 fans page 13 maintenance instructions page 14 spare kit replacement page 15...

Страница 4: ...nging in order to improve the quality and performance of our products Renova reserves the right to update the manuals without obligation to update products already marketed and or any previous manuals...

Страница 5: ...groups 2 4 2 2 in order to diversify the torque according to the type of use voltage control braking and emergency braking braking of papers with different weights or reel sizes etc The pistons compr...

Страница 6: ...itself as they possess a high working heat dissipation thanks to the innovative design of our self ventilating central discs These discs with a different profile from the standard ones provide greate...

Страница 7: ...hat make up our TX TX HD brake We also guarantee total control over any electrical part present in the chosen brake configuration 100 tested by our operators during the brake assembly phase If the bra...

Страница 8: ...h 4 guides and two carters with fans assembled and connected to the connector 1 Central discs design HD 3 Pressure disk 1 Double plate holder 2 Single plate holder 2 Hub If purchased by the customer 1...

Страница 9: ...ments that are thrown Brake mounting Open the brake by unscrewing the 8 screws on the cover and remove the discs and springs Fit the brake body centering it on its seat and positioning the fans horizo...

Страница 10: ...ing on the number of pistons mounted on the brake and the connection system there may be several entries which connect separately groups of pistons If there is a manual selection valve for feeding to...

Страница 11: ...er sensor in the models that provide it in addition to the power contacts there is also the pulsating signal that will be processed by the PLC Some types of double pole or multi pole connectors are us...

Страница 12: ...s of the multipolar cable Diagram 2 shows the inlet connections from the fans and 2 rev counter sensors out to wires of the multipolar cable Diagram 3 shows the incoming connections from the fans and...

Страница 13: ...ided into standard and hp high power with enhanced cooling characteristics Type Voltage Power Sound level Renova code Standard 24 V CC 11 W 57 dB A VT12038024 High performance HP4 24 V CC 30 W 67 dB A...

Страница 14: ...the yellow area check the state of the linings and if some are more worn than others swap their position If the indicator is positioned in the red area it is necessary to replace them Check every 3 m...

Страница 15: ...s If necessary replace the hub If there is dirt clean with a wire brush Fit the new plates on the brake according to the assembly instructions described above ref Pag 10 11 replacement of the fans Rem...

Страница 16: ...onnect the air hose from the connector or connectors Depending on the position inside the cover there may be three types of cylinder Unscrew the corresponding screw on the brake cover and remove the p...

Страница 17: ...r from the central disk shaped with notches whose number and shape depend on the type of PLC management then power up the sensor and check by turning the shaped central disk that the warning light on...

Страница 18: ...the eyelets and into the thermal protection sheath Connect the 3 poles to the connector contacts according to the previously shown diagram ref page 13 Power up the tachometer and check for proper oper...

Страница 19: ...ole socket to cut the fan power supply wires near the connector Place the new kit and store the pressure disc with the bimetal thermostat facing the cover Reassemble the brake Power up the fans and ch...

Страница 20: ...side of the fan Remove the cover and all the components inside the brake Remove the fan carter and the cover where the electrical connector is located Place the new kit Insert the electrical wiring in...

Страница 21: ...21 dimensions C Flange 296mm drawings with maximum overall dimensions K Flange 266mm drawings with maximum overall dimensions...

Страница 22: ...eat 4 5 kW 7 kW Max pressure 6 bar Materials Housing and brake cover aluminum alloy Central discs high carbon index steel Ferods compound for continuous high temperature slip Pistons aluminum alloy Pi...

Страница 23: ...20 Fan carter standard 9 CVTX18004V Fan carter double 10 VITBM4012A Button head screw carter 11 VITBM5016A Button head screw fan 12 VITSM60200 Countersunk head screw rods 13 STCG000000 RPM counter bra...

Страница 24: ...0018 3 RPM discs for HD series Illustration Code Description DCTXHD1800FS Disc with cam design TXP001801 Disc TXHD180 RPM 1 notch TXP001802 Disc TXHD180 RPM 2 notches TXP001804 Disc TXHD180 RPM 3 notc...

Страница 25: ...ter 50mm PSTXP180040 Piston diameter 40mm 10 ORTX180 O ring cylinder 11 GPTXP180000 Piston guide 12 DEM055045V Lip seal for piston diameter 50mm DEM040045V Lip seal for piston diameter 40mm 13 VITCM60...

Страница 26: ...ps 50 TXA0060 P Turborex Cap Assembly 4 ps 50 2 ps 50 with 2 selectors Replacement kit for Turborex standard Illustration Code Description Kit pastiglie KPTX180HD including 2 double plate holder 2 sin...

Страница 27: ...Black KMTX180HDF28 Kit TXHD180 springs 2 8mm Black KMTX180HDF30 Kit TXHD180 springs 3 0mm Black KTXHD0000 Kit upgrade TXHD180 3 Self venting discs KTXHD0001 Kit upgrade TXHD180 3 Self venting discs 12...

Страница 28: ...tly The warranty includes spare parts and labor but the shipping costs for delivery or collection of the device are exempt The warranty becomes invalid in the following cases Improper use of the produ...

Страница 29: ...29...

Страница 30: ...30 NOTES...

Страница 31: ...31 NOTES...

Страница 32: ...32 Manual revision index Rev n Revision date Changes descripion...

Страница 33: ...Renova srl viale Rimembranze 93 20099 Sesto San Giovanni Italy tel 39 02 2700 7394 fax 39 02 2570 8635 www renova srl com email support renova srl com...

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