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19

PORTA

GANTRY

  RAPIDE

ATEX

This product has been designed for use in 
explosive atmospheres in line with the following 
requirements and information. Any use which 
differs or exceeds this is considered incorrect 
and REID Lifting will not accept any responsibility 
or liability for damages resulting from false 
application. The risk is solely with the user. If the 
product has been customised in any way, then it 
may not comply with standards and no longer be 
suitable for use in explosive atmospheres. If this 
is the case, then the product will not have any of 
the markings below. If in doubt, please contact 
your REID representative.

Classification [Zone 2]

As standard, the product meets the requirements 
of Category 3 equipment for use in Zone 2 
explosive atmospheres, providing a normal level 
of protection where mixtures of air and gases, 
vapours or mists or by air and dusts mixtures are 
unlikely to occur or, if they do occur, are likely 
to do so only infrequently and for a short period 
only. 

The product will have the following identification 
on the serial label:

Classification [Zone 1]

Available as an upgrade, the product can 
be supplied to meet the requirements of 
Category 2 equipment for use in Zone 1 
explosive atmospheres, providing a high level 
of protection where mixtures of air and gases, 
vapours, mists or by air and dusts mixtures are 
likely to occur.

The product will have the following identification 
on the serial label:

 

ATEX

Spark Formation

There is an increased danger of ignition when 
certain material pairings clash, namely non-
corrosion-resistant steel or cast iron against 
aluminium, magnesium or pertinent alloys. This 
applies especially in the case of rust or surface 
rust. When assembling the product and inserting 
fastening components, these must therefore be 
clear of rust and debris of any kind. As stated 
previously, care must be taken to ensure the 
gantry is handled in a suitable manner, never 
thrown down and always placed carefully onto 
the ground. 

    

REID recommends the use of corrosion 
resistant tools when assembling this system to 
prevent the possibility of any sparks. 

    

For ATEX Zone 1 use, stainless steel castor 
brackets are fitted to reduce the possibility of 
a spark.

Static Electricity

For Zone 2 applications, there is a potential 
risk of static electricity build-up leading to 
an incentive spark. Although the risk of such 
ignition is unlikely, the system must be earthed 
during assembly and use. This can be achieved 
by attaching an earthing lead to a convenient 
location on metallic parts of both the system and 
trolley. 

For additional protection in Zone 1 applications, 
the system is fitted with anti-static trolley rollers, 
stainless steel fasteners and therefore does not 
need to be earthed. 

However, the effectiveness of the conductivity 
during operation can be affected by a dirty tread 
or other environmental influences and therefore 
must be checked periodically by the operator.

Inspection, Maintenance & Repair

Special attention should be given to dust 
deposits on the structure, especially in areas 
where the profiles come into contact, and should 
be wiped clean and care taken not to apply 
materials that could create electrostatic charging. 
Additionally, the bearings in the trolley rollers 
and castors should be checked to ensure they 
rotate freely.  

The structure is predominantly constructed from 
aluminium which will not rust. However, there 
are steel components used throughout. These 
are; fasteners, castors, master-link, trolley rollers, 
A-frame height adjustment gearing system (if 
fitted) and the height adjustment ratchet (if 
fitted). 

Where there is sign of any rust deposits on the 
aluminum structure, it should be wiped clean 
as above and, where there is sign of rust on a 
steel component, that component should be 
removed from use and the structure not used 
until a replacement is fitted.

If using the product in explosive atmospheres, 
in addition to the Regular Inspection and 
Maintenance information above, these additional 
instructions should be followed:

    

Inspections must be instigated by the user 
prior to each use if used in a potentially 
explosive atmosphere. 

    

Inspections and maintenance must be carried 
out at a safe distance away from an explosive 
atmosphere.

As Standard for Zone 2 Environments:

      II 3 GD
Ex h IIC T6 Gc
Ex h IIIC T85°C Dc
Tamb -20°C to +55°C

As an upgrade for use in Zone 1 environments:

      II 2 GD
Ex h IIC T6 Gb
Ex h IIIC T85°C Db
Tamb -20°C to +55°C

II – Equipment Group

     2/3 – Atex Category

          GD – Gas & dust

               h- non- electrical protection concept

                    IIC / IIIC – IEC equipment group

                         T6 / T85°C – temperature classification

                              Gc /Gb – equipment protection level (gas) 

                                   Dc/Db – equipment protection level (dust)

                                        Tamb – ambient temperature range

II – Equipment Group

     2/3 – Atex Category

          GD – Gas & dust

               h- non- electrical protection concept

                    IIC / IIIC – IEC equipment group

                         T6 / T85°C – temperature classification

                              Gc /Gb – equipment protection level (gas) 

                                   Dc/Db – equipment protection level (dust)

                                        Tamb – ambient temperature range

Содержание PGR1TM20

Страница 1: ...REIDLIFTING COM Assembly Operation Guide PORTAGANTRY RAPIDE...

Страница 2: ...following instructions and guidance notes carefully before using or operating the system They contain important information about how to handle and use the system in a safe and efficient way avoiding...

Страница 3: ...d applied during use We recommend that appropriate PPE is worn when using the equipment The beam must be horizontal prior to any lift and A Frames vertical and parallel to each other Do not use the pr...

Страница 4: ...used When being used for fall arrest the operator must use a body harness and a shock absorber that complies with the relevant national standards and regulations and that limits the maximum allowed f...

Страница 5: ...n Always wear appropriate PPE when installing setting up dismantling and using this equipment Misuse of this product could result in serious injury or death Warnings For fall protection applications t...

Страница 6: ...rest scenario Man riding winch installed on trap plate with bracket Fall Protection Confined Space Set Up 2 Users PGR1000 Only Set up is indicative Various winch brackets available Masterlink or Close...

Страница 7: ...Point A Anchor Point B Anchor Point C Max No Users PGRS20J 15 kN 15 kN 12 kN 2 PGRS23J 15 kN 15 kN 12 kN 2 PGRS40J 15 kN 15 kN 12 kN 1 PGRM20J 15 kN 15 kN 12 kN 2 PGRM23J 15 kN 15 kN 12 kN 2 PGRM40J 1...

Страница 8: ...rriers are rated for one user Winch or SRL position on trap plate PORTAGANTRY RAPIDE 1000kg Fall Protection Anchor Ratings PGR 1000 Product Code Anchor Point A Anchor Point B Anchor Point C Max No Use...

Страница 9: ...oves freely along the beam It is recommended that once inspected or repaired the device is marked with the date of the next inspection Inspections are instigated by the user If detailed information is...

Страница 10: ...on is unlikely the system must be earthed during assembly and use This can be achieved by attaching an earthing lead to a convenient location on metallic parts of both the system and trolley For addit...

Страница 11: ...elivered flat packed Ensure the castors are locked Allow sufficient clearance for the A Frame rotation If sufficient space not available see steps 13 to 17 Confined Space set up method N B Trolley can...

Страница 12: ...am with plate rotated through 90 10 11 12 9 Never adjust the height while the gantry is under load Ensure the upright is bolted using top and bottom fixing holes on Trap Plate Never adjust the height...

Страница 13: ...rd Assembly or steps 17 to 13 for Confined Space Assembly When folding gantry ensure ball lock pins are stowed in cheek plate holes to avoid damage Gantry Stowage Trolley Storing Winch Bracket Install...

Страница 14: ...hanged by removing the ball lock pin and withdrawing the foot cartridge assembly Changing the Foot Option Adjustable Foot Option For fine height adjustment depress lever and push foot up to desired po...

Страница 15: ...CMax DMin DMax E FMin FMax G HMin HMax J Goods Capacity kg Fall Arrest Capacity No of Person s Personnel Positioning kg kg PGRS20 2000 2 x 200 1100 1500 1450 2050 6 x 100 1776 2376 1158 1856 2456 2080...

Страница 16: ...n HMax J Goods Capacity kg Fall Arrest Capacity No of Person s Personnel Positioning kg kg PGR1TS20 2000 2 x 200 1102 1502 1430 1930 5 x 100 1822 2322 1270 1904 2404 2077 1000 3 500 52 PGR1TS30 3000 3...

Страница 17: ...ctive 2006 42 EC PPE Regulation EU 2016 425 The Provision and Use of Work Equipment Regulations 1998 S I 1998 No 2306 The Lifting Operations and Lifting Equipment Regulations 1998 S I 1998 No 2307 In...

Страница 18: ...y engage before loading the system Insert the clevis pin and secure with the clip before loading the system Restraint point only Read the operational manuals before using the system Ensure the pin is...

Страница 19: ...The goods capacity WLL of the device The year of manufacture The standards to which the device is approved The ATEX rating of the product if applicable CE Marking Minimum braking load MBL Insert data...

Страница 20: ...39 PORTAGANTRY RAPIDE Notes Notes...

Страница 21: ...iries reidlifting com www reidlifting com Printed using environmentally friendly processes and materials All information herein is copyright protected by REID Lifting Ltd All company and product names...

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