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LRI6E / HRI6E Direct Vent Gas Insert

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18

installation

919-410

07/30/14

1

L540E / HZI540E

CONVERSION FROM NG TO LP

L540E/HZI540E using SIT 885 NOVA Gas Valve

Before you begin:

Shut off the gas supply to the unit.
Disconnect all electrical supply to the unit.

Always let the appliance cool to room temperature before servicing.

1)

Remove the left side control cover.

2)

Loosen both screws at the top of the valve about

½

way out. Lift the valve

body and lean outward. The Valve Brackets will rest open as shown on
the right.

3)

Disconnect the Cable coming from the Pressure Regulator Motor.

WARNING

This conversion kit shall be installed by a qualified service agency in ac-
cordance with the manufacturer’s instructions and all applicable codes and
requirements of the authority having jurisdiction. If these instructions is not
followed exactly, a fire, explosion or production of carbon monoxide may
result causing property damage, personal injury or loss of life. The quali-
fied service agency is responsible for the proper installation of this kit. The
installation is not proper and complete until the operation of the converted
appliance is checked as specified in the manufacturer’s instructions sup-
plied with the kit.

THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER

IF IN DOUBT DO NOT DO THIS CONVERSION!

Side control cover

Cable from motor

The valve in the LRI6E is attached using 2 screws and 2 hooks located

below the valve. Loosening the screws part way and lift the valve to dis-
engage the hooks.

The valve will then hinge outward allowing access to the components and

pressure taps located on the top of the valve without completely removing
the valve.

Conversion Kit 298-972 includes:

1

911-011

Stepper Motor LP for 885 SIT

1

904-964

Orifice #51

1

910-101

Pilot Orifice LP

1

918-590

Decal - Conversion to LP

1

908-528

Label Propane

4)

Remove and discard 2 Pressure regulator screws A (T20 or slot), Pres-
sure Regulator B, Spring and Diaphragm C.

5)

Ensure the rubber gasket, which is prefitted as part of the Assembly, is

properly positioned. Install the new Pressure Regulator using the 2x M4
x .7 screws supplied. Tighten the screws to 25lb-in. In the event that the
screw threads are cross threaded or stripped, replace the valve assembly.

Install the enclosed propane identification label to the valve body where it
can be easily seen.

CONVERSION FROM NG TO LP

LRI6E/HRI6E using SIT 885 NOVA Gas Valve

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Содержание horizon HRI6E

Страница 1: ...ce WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Leave the building immediately Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions I RX FDQQRW UHDFK RX JDV VXSSOLHU FDOO WKH UH GHSDUWPHQW QVWDOODWLRQ DQG VHUYLFH PXVW EH SHUIRUPHG E D TXDOL HG LQVWDOOHU VHUYLFH DJ...

Страница 2: ... provide you with all the ZDUPWK DQG FKDUP RI D UHSODFH DW WKH ÀLFN RI D VZLWFK 7KH PRGHOV 5 5 RI WKLV VHULHV KDYH EHHQ DSSURYHG E DUQRFN HUVH IRU ERWK VDIHW DQG HႈFLHQF V LW DOVR EHDUV RXU RZQ PDUN LW SURPLVHV WR provide you with economy comfort and security for many trouble free years to follow 3OHDVH WDNH D PRPHQW QRZ WR DFTXDLQW RXUVHOI ZLWK WKHVH LQVWUXFWLRQV DQG WKH PDQ IHDWXUHV RI RXU Regen...

Страница 3: ...nstallation 21 Optional Pebbles Glass crystal Installation for Firebox Base around burner 21 HRI6E optional log set installation 23 LRI6E log set installation 26 Standing pilot and heat exchange return 28 Heat exchange return 28 Brick panel installation 29 Enamel panel installation 30 Glass door removal installation 31 Vignette faceplate with Safety Screen installation 32 Inlay installation 33 4 s...

Страница 4: ...4 LRI6E HRI6E Direct Vent Gas Insert 4 dimensions UNIT DIMENSIONS WITH VIGNETTE FACEPLATE UNIT DIMENSIONS WITH VIGNETTE FACEPLATE SMALL 3 SIDED BACKING PLATE ...

Страница 5: ...EPLATE AND SPACER UNIT DIMENSIONS WITH VIGNETTE FACEPLATE SMALL BACKING PLATE SPACER Not shown Regular backing plate 47 3 8 W x 30 1 2 H Oversize backing plate 48 3 8 W x 33 H ALL PICTURES DIAGRAMS SHOWN THROUGHOUT THIS MANUAL ARE FOR ILLUSTRATION PURPOSES ONLY ACTUAL PRODUCT MAY VARY DUE TO PRODUCT ENHANCEMENTS ...

Страница 6: ...6 LRI6E HRI6E Direct Vent Gas Insert 6 dimensions UNIT DIMENSIONS WITH 4 SIDED VIGNETTE FACEPLATE BACKING PLATE ...

Страница 7: ...termarket permanently located manufactured mobile home where not prohibited by local codes See owner s manual for details WARNING This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced and the fireplace re approved by the authority having jurisdiction Installer l appareil selon les c...

Страница 8: ...tly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspecti...

Страница 9: ...LL BE INSTALLED FOR THE PROTECTION OF CHILDREN AND OTHER AT RISK INDIVIDUALS IFTHE BARRIER BECOMES DAMAGED THE BARRIER SHALL BE REPLACED WITHTHEMANUFACTURER SBARRIER FOR THIS APPLIANCE ANY SAFETY SCREEN GUARD OR BARRIER REMOVED FOR SERVICING AN APPLIANCE MUST BE REPLACED PRIORTOOPERATINGTHEAPPLIANCE General Safety Information 1 The appliance installation must conform with local codes or in the abs...

Страница 10: ...uts should fit properly NOTE Any alterations made to the listed solid fuel burning factory built fireplace may void the listing of the fireplace Cutting any sheet metal part of the fireplace in which the gas fireplace insert is to be installed is prohibited Checkwithyourlocalinspectorbeforecommencing with this installation Installer must mechanically attach the supplied label to the inside of the ...

Страница 11: ...de the unit fully into the fireplace Level if necessary 7 Hook up 120 volt AC power cord into a suitable receptacle Optional Install 4 batteries in receiver Batteries only serve as back up if power is lost within the home 8 Plug the 3 wire cord into a suitable receptacle The 3 wire cord is located on the right side of the unit 9 Code remote control See Remote Control Instruction Manual 10 Test gas...

Страница 12: ...ions Clearance Dimension Measured From A Sides 12 305 mm From inside edge of faceplate doors B Ceiling 60 1524 mm From Base of Unit C Mantel Min Height 36 914mm 40 1016mm From Base of Unit From Base of Unit D Min Hearth Depth 14 356mm E Min Hearth Width 44 1016mm G Max Mantle Depth 12 305 mm 48 1219mm from bottom of unit K Min Alcove Width 56 1422 mm L Max Alcove Depth 36 914 mm M Optional mantel ...

Страница 13: ...thecenterpointwheretheventwillpass throughthechimneyabovetheappliance Move the appliance into the exact location where it is to be installed Ensure that the Insert is level 4 Do not cut any sheet metal parts of the fire place in which the gas fireplace insert is to be installed 5 If the factory built fireplace has no gas access hole s provided an access hole of 1 1 2 37 5mm or less may be drilled ...

Страница 14: ...on of the unit See diagram below of location The Flue connection is complete when the Flue Connector Plate is fully forward and the Rear Tabs are fully engaged 6 Remove the Flue Connector Tool and store for future use 2 Attach the Flue Liners onto the Flue Connector Plate using non RTV type sealant then fasten with 3 screws See the section in this manual on Venting installation 3 Position the unit...

Страница 15: ...t can be adjusted up to 5 16 16mm Remove left and right side filler pieces The rear levelling bolts are located in the back corners of the firebox and can be adjusted using a 7 16 wrench Rotate the bolts clockwise to raise the rear of the firebox When the appliance is in position adjust the bolts to level the appliance making sure that the appliance is also level and is sitting on the 2 bolts to p...

Страница 16: ...he primary air setting Slide the Air Shutter away from you to decrease the primary air setting Below you will see a chart showing the minimum primary air settings These are set from the factory but due to fuel conversions or installation conditions the air setting may need to be adjusted Close Open Unit Fuel Type Min Air Setting LRI6E NG 1 8 3mm LRI6E LP 3 8 9mm HRI6E NG 1 8 3mm HRI6E LP 3 8 9mm H...

Страница 17: ...LINE INSTALLATION Since some municipalities have additional local codes it is always best to consult with your local authorities and the CAN CGA B149 installation code For USA installations follow local codes and or the current National Fuel Gas Code ANSI Z223 1 When using copper or flex connectors use only approved fittings Always provide a union so that gas lines can be easily disconnected for s...

Страница 18: ...ion of the converted appliance is checked as specified in the manufacturer s instructions sup plied with the kit THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION Side control cover Cable from motor The valve in the LRI6E is attached using 2 screws and 2 hooks located below the valve Loosening the screws part way and lift the valve to dis engage the hooks...

Страница 19: ...d outlet pres sures at full load With a soapy solution leak test the entire system Verify both the correct flame and pilot appearance 12 See Gas Pipe Pressure Testing in manual 13 Adjust aerations settings see Air Shutter Adjustment section in the manual 9 Remove pilot retainer clip with pliers and pull off the pilot cap to expose the pilot orifice 10 Unscrew the pilot orifice with the allen key t...

Страница 20: ...ME REMOTE SYSTEM GTMF WITH FAN LRI6E HRI6E WIRING DIAGRAM CAUTION Labelallwirespriortodisconnection whenservicingcontrols Wiringerrorscancause improper and dangerous operation Ground Green Neutral Live Black Red Fan Thermodisc normally open Ground 120V AC 60 Hz Fan Black Black Red Black Proflame System Configuration 886 GTMF Wire Diagram SureFire Switch 0 584 907 Caution Ensure that the wires do n...

Страница 21: ...ackages to choose from to cover the firebox base 1 Natural River Pebbles 2 Glass Crystals 4 colors available Spread the pebbles crystals evenly on the exposed base of the firebox Pebbles are NOT to be placed anywhere on the burner or over top of the Glass Crystals or optional Stones IMPORTANT NOTE Only the supplied and approved pebbles glass crystals are to be used with these fireplaces Use of any...

Страница 22: ...HRI6E Direct Vent Gas Insert 22 installation 09 28 11 1 HZI540EB ADDENDUM CAUTION DO NOT place spa stones or volcanic stones over pilot and burner ports No spa stones in this area No volcanic stones in this area ...

Страница 23: ...tre Left Front Angled Log Piece Rear Log Bracket HRI6E HRI4E units Pilot shield HRI4E units only Lava Rock and Embers 1 2 3 4 7 6 5 Glass Beads quantities with Log installation HRI4E 6 lbs HRI6E 9 lbs Note Ifglasspreviouslyinstalled remove2lbstoequalabovequantity 2 Both HRI4E HRI6E Units Sweep glass aside from pilot covers if already installed to install Rear Log Bracket clip the front edge of the...

Страница 24: ...cator is for the HRI6E units 1 2 3 5 Place Log 3 rest on Log 2 match pin locator on Log 3 with landing pin on Log 1 Angle the longest point on Log 3 is approximately 1 4 from the outside edge of the burner tray Line up pin locator and pin Logs 1 3 Line up pin locator and pin Logs 1 4 Line up pin locator and pin Logs 5 4 1 2 9 1 4 1 2 3 Place Log 1 on Rear Log Bracket in front of tabs ensure Log is...

Страница 25: ...va rocks on the glass as shown below Note Properly positioned Logs 3 4 should measure 1 4 from their longest point to the outside edge of the burner tray 4 3 1 4 1 4 11 Reinstall Glass Door 12 Adjust aeration setting to fully open manual for detailed instructions Note Logs to be installed in NG units only Position Log 6 Position Log 7 Place Lava Rock and Embers on Glass 3 HRI6E HRI4E ...

Страница 26: ...he unit until they are replaced Broken logs can interfere with pilot operation Improper positioning of the logs may create carbon build up and can alter the unit s performance which is not covered under warranty For Touch Ups Satin Black paint is included for burner and Dark Brown Paint is included for log set 1 Rear Centre Log 2 Left Side Log 3 Left Front Cross Log 4 Right Center Log Piece 5 Righ...

Страница 27: ...shown below 8 Line locator at top of Log 6 with provision on Log 1 the locator at the bottom of Log 6 should line up with the provision on Log 5 7 Place Log 5 on the burner with the left front of Log 5 resting on the profile of the burner the other end of Log 5 should rest on Log 4 3 2 1 Log 3 in position Log 5 in position 2 LOG INSTALLATION LRI6E ...

Страница 28: ...g the flue slightly warmer than the outside air making start up a smoother process STANDING PILOT AND HEAT EXCHANGE RETURN Exhaust Baffle Screws help to locate the Exhaust Baffle when installing in the Firebox Exhaust Baffle Exhaust Baffle Screws both sides Exhaust Baffle Screw Heat Exchanger Return Heat Exchanger Return HEAT EXCHANGE RETURN NOTE Only installed at elevations of 35 feet maximum ven...

Страница 29: ... x2 Firebox Liner Right 2 Remove the firebox liners from their packaging Inspect them prior to installation to make sure they haven t been damaged during shipping 3 Install the rear brick panel by placing it against the rear of the firebox The bottom of the brick panel rests on a small sheet metal lip just above the air intake at the bottom rear of the Firebox You will need to hold this panel in p...

Страница 30: ...e rear liner and the firebox side When the side liner is properly installed the front edge should sit just inside the front edge of the firebox Interlocking of the side and rear Firebox Liners Insulation Panels Firebox Liner Rear Side and Rear Panel Positioning Bottom Right of Firebox Firebox Liner Retainers Exhaust Baffle Top Right of Firebox 3 Install the firebox liner Left with the correspondin...

Страница 31: ... other lower door latch 6 Pull the bottom of the door towards you until the door is angled away from the firebox by about 30 Lift the door up and over the upper door hooks 7 To install the glass door reverse steps Door Components Window Glass Window Glass Gasket Door Frame Window Clip x4 Glass Gasket Retainer 1 Insert the door tool into the lower door latch WARNING Do not operate the appliance wit...

Страница 32: ...aceplate by hooking the flange over the hanger as shown VIGNETTE FACEPLATE W SAFETY SCREEN INSTALLATION Final Install Note Shown with Optional Hearth Trim 4 Ensure finger prints or smudges are removed from the faceplate before the first firing NOTE Pull the bottom of the Vignette faceplate towards you to access the remote receiver Power Cord Location Pop out tab on right side of outer faceplate Bl...

Страница 33: ...2 Remove 4 screws from the back of the Vignette faceplate in loca tions shown below to remove the safety screen assembly INLAY INSTALLATION Final Install Remove 4 screws to remove safety screen assembly 3 Position the inlay face down on the back of the Vignette faceplate and reinstall the safety screen assembly reverse Step 2 4 Reinstall the Vignette faceplate with inlay onto unit reverse Step 1 W...

Страница 34: ... Vent Gas Insert 34 installation 4 SIDED FACEPLATE WITH SAFETY SCREEN INSTALLATION 1 Install the outer faceplate and secure with 5 screws as shown 2 Install the outer faceplate by hooking the flange over the hanger as shown ...

Страница 35: ...Attach the 3 piece spacer to the back of the outer faceplate from the front with 7 screws 3 along the top and 2 on each side 3 Separate the Outer Faceplate from the Backing Plate by removing 7 screws 5 Reinstall the outer faceplate and spacer reverse Step 2 6 Reinstall the Vignette faceplate and safety screen to complete 2 Remove the outer faceplate by removing the 5 screws as shown Note the two t...

Страница 36: ... Attach the backing plate to the outer faceplate from the front with 7 screws 3 along the top and 2 on each side 4 Reinstall the outer faceplate and backing plate reverse Step 2 5 Reinstall the Vignette faceplate and safety screen to complete WRROWLS 2 Remove the outer faceplate by removing the 5 screws as shown Note the two top and two bottom screws can be loosened slide the outer faceplate up on...

Страница 37: ...face MANTEL DEFLECTOR INSTALLATION 4 Install the mantel deflector in between the back of the outer face plate and the front of the backing plate Insert the screws from the front of the outer faceplate using 3 screws 5 Reinstall the outer faceplate and spacer reverse Step 2 6 Reinstall the Vignette faceplate and safety screen to complete 2 Remove the outer faceplate by removing the 5 screws as show...

Страница 38: ... measure the height required 2 Reattach the top piece of the hearth trim to the cut bottom piece by fitting in place 6 Line up the hearth trim with base of the unit and secure it with 3 screws as shown below 152 mm 51 mm Spacer Brackets Attach the hearth trim and spacer bracket with 3 screws each side Spacer Brackets Hearth Trim Front Part 4 Attach the top and bottom part of the spacer brackets an...

Страница 39: ...ion DO NOT BURN THE APPLIANCE WITH THE GLASS DOOR REMOVED FIRST FIRE The first fire in your stove is part of the paint curing process To ensure that the paint is properly cured it is recommended that you burn your fireplace for at least four 4 hours the first time you use it with the fan on When first operated the unit will release an odour caused by the curing of the paint the burning off of any ...

Страница 40: ...here is no flame ignition rectification the board will stop sparking for approximately 35 seconds After wait time the board will start second try for ignition by sparking for approximately 60 seconds If there is still no positive ignition the board will go into lock out The system will need to be reset as follows a Turn the system off using ON OFF switch or press ON OFF button if using optional re...

Страница 41: ...if any if none follow the National Fuel Gas Code ANSI Z223 1 NFPA 54 or Natural Gas and Propane Installation Codes CSA B149 1 CAUTION Hot while in operation Do not touch Severe Burns may result Due to high surface WHPSHUDWXUHV NHHS FKLOGUHQ FORWKLQJ DQG IXUQLWXUH JDVROLQH DQG RWKHU OLTXLGV KDYLQJ ÀDPPDEOH vapors away Keep burner and control compartment clean See installation and operating instruct...

Страница 42: ...nce is lit it may cause condensation and fog the glass This conden sation and fog is normal and will disappear in a few minutes as the glass heats up Never operate the appliance without the glass properly secured in place or with the door open 7 Do not use this appliance if any part has been under water Immediately call a qualified ser vice technician to inspect the appliance and to replace any pa...

Страница 43: ...calsupportssuch as Wall Straps or plumbers tape for rigidity LOG REPLACEMENT Theunitshouldneverbeusedwithbrokenlogs Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs The pilot light generates enough heat to burn someone If for any reason a log should need replacement you must use the proper replacement log The position of these logs must be as shown...

Страница 44: ...se tabs will not line up unless the mixing tube is inside the air shutter at the rear of the firebox Glass Media Burner Side view cut through Burner Pilot Cover Burner Screen Glass Media Tray Fill Glass Media to this level Mixing Tube Disconnect unit from gas supply and allow unit to cool before removing burner Filler section GLASS BURNER REMOVAL GLASS BURNER INSTALL 3 Place the Burner Cover Scree...

Страница 45: ...e the pilot assembly The flame sensor and ignition lead are fragile and can be damaged easily Satin black paint is included if touch ups are required Important Note A correctly installed burner the burner is back far enough lower the front edge so that the front flange of the burner underneath sits down into the grooves in the burner mounting brackets Left and Right There will be a small gap betwe...

Страница 46: ... be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug Before you begin Shut off the gas supply to the unit Disconnect all electrical supply to the unit Always let the appliance cool to room temperature before servicing Note To access the side and rear access panels both the gas and venting will need to be disconnected see vent ...

Страница 47: ... 1 Remove the Left Control Panel Cover 2 Disconnect 3 wires EV1 EV2 and ground leading to the valve as shown below 3 Disconnect the Pressure Regulator cable 4 Disconnect the Gas Orifice supply line from the outlet of the Gas Valve 5 Disconnect the Pilot Supply Line from the Gas Valve 6 Disconnect the Gas Supply Line from the On Off Safety Shut off Valve 7 Remove both Screws that secure the Gas Val...

Страница 48: ...on in the Valve body casting that is designed to be used as a gripping point for assembly with other components This is the portion of the valve that can be placed in a machine vice 12 Place the Gas Valve into the machine vice using the provision as described above Do not over tighten the vice Remove the Flare Fitting from the gas outlet side of the valve 13 Remove the 2 screws that secure the lef...

Страница 49: ...ilot Orifice LP 904 691 Glass Clip ea 25 396 032 Air Shutter 26 296 007 Pilot Shield 296 018 Flue Collar Gasket 296 138 Rear Panel Black 296 137 Left Side Panel Black 296 136 Right Side Panel Black 911 127 Battery Compartment Door Part Description 29 396 031 Bracket Valve Mounting Lh Rh 30 911 085 Valve LP 885 SIT IPI 0 885 002 911 084 Valve NG 885 SIT IPI 0 885 002 399 574 P Valve Assembly NG 399...

Страница 50: ...50 LRI6E HRI6E Direct Vent Gas Insert 50 parts list ...

Страница 51: ...Inlay Tuscan Sunset 299 812 Vignette Door Inlay Black Chrome 299 813 Vignette Door Inlay Metallic Black 299 814 Vignette Craftsman Inlay Tuscan Sunset 299 815 Vignette Craftsman Inlay Black Chrome 299 816 Vignette Craftsman Inlay Metallic Black 299 819 Hearth Trim Adjustable Vignette 299 820 Mantel Deflector 299 828 Backing Plate 4 Sided Vignette 299 831 Backing Plate Custom 3 Sided Vignette 299 8...

Страница 52: ...ery Pack Remote Control Systems 9 2 Enamel Panels 9 1 Venting Venting Components 9 1 All Stainless steel surrounds 9 1 All Firebox Media Crystals Firebeads Volcanic Ceramic Spa Stones 9 1 All hardware 9 1 Mesh Glass Safety Barriers 9 1 Accent Light Bulbs 9 1 Glass Crazing 9 1 Conditions Warranty protects against defect in manufacture or FPI factory assembled components only unless herein specified...

Страница 53: ...wndrafts installation error installation by an unqualified installer incorrect chimney components including but not limited to cap size or type operator error abuse misuse use of improper fuels lack of regular maintenance and upkeep acts of God weather related problems from hurricanes tornados earthquakes floods lightning strikes bolts or acts of terrorism or war which result in malfunction of the...

Страница 54: ...al codes for additional terms which may be applicable to this warranty How to Obtain Warranty Service Customers should contact the authorized selling dealer to obtain warranty service In the event the authorized selling dealer is unable to provide warranty service please contact FPI by mail at the address listed below Please include a brief description of the problem and your address email and tel...

Страница 55: ...in order for us to serve you better Warranty Registration Form or Register online immediately at the above Web Site Warranty Details Serial Number required Purchase Date required mm dd yyyy Product Details Product Model required Dealer Details Dealer Name required Dealer Address Dealer Phone Installer Date Installed mm dd yyyy Your Contact Details required Name Address Phone Email For purchases ma...

Страница 56: ......

Страница 57: ...LRI6E HRI6E Direct Vent Gas Insert 57 57 notes ...

Страница 58: ...58 LRI6E HRI6E Direct Vent Gas Insert 58 notes ...

Страница 59: ......

Страница 60: ...ame Address ______________________________________________ ___________________________________________________________________ Installer ___________________________________________________________ Phone ___________________________________________________________ Date Installed ______________________________________________________ Serial No _________________________________________________________...

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