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Description of the device 

 

 

 

4 —  English  

Reflexomat Basic — 20.09.2020 - Rev. A 

 

 

4

 

Description of the device 

4.1

 

Description 

• 

One "RG" primary vessel as an expansion vessel with up to 600 litres 
nominal volume. 
–  

The RS 90 / 1 compact control unit is factory-installed on the primary 
vessel. 

–  

All electric and air side connections between control unit and 
expansion vessel are pre-installed. 

• 

The connection of "RF" secondary vessels to the primary vessel is available 
as an option  

 

4.2

 

Overview 

 

 

"SV" safety valve 

 

"RF" secondary vessel 

"RS 90 / 1" control unit 
• 

Compressor 

• 

Controller 

 

"RG" primary vessel  

 

"LIS" level sensor 

 

"EC" expansion line 

 

4.3

 

Identification 

4.3.1

 

Nameplate 

The nameplate provides information about the manufacturer, the year of 
manufacture, the manufacturing number and the technical data. 

 

 

Information on the type plate 

Meaning 

Type 

Device name 

Serial No. 

Serial number 

min. / max. allowable pressure P 

Minimum/maximum permissible 
pressure 

max. continuous operating 
temperature 

Maximum temperature for continuous 
operation 

min. / max. allowable temperature 
/ flow temperature TS 

Minimum / maximum permissible 
temperature / TS flow temperature 

Year built 

Year of manufacture 

min. operating pressure set up on 
shop floor 

Factory set minimum operating 
pressure 

at site 

Set minimum operating pressure 

max. pressure saftey valve 
factory - aline 

Factory set actuating pressure of the 
safety valve 

at site 

Set actuating pressure of the safety 
valve 

 

 

4.3.2

 

Type code 

No.   

Reflexomat Basic type key 

Control unit designation  

 

Reflexomat  RS 90/  1 

 

Number of compressors 

 

 

 

 

4.4

 

Function 

 

 

Water make-up using “Fillvalve”, “Fillcontrol” or “Servitec”  

Control unit 

Primary vessel as expansion vessel 

Secondary vessel as additional expansion vessel 

WC  Make-up pipe 
PIS  Pressure sensor

 

SV 

Safety valve 

PV  Solenoid valve 
LIS  Pressure load cell 
EC 

Expansion pipe 

 

Expansion vessels 
One primary vessel and multiple optional secondary vessels may be connected. A 
membrane separates the vessels into an air and a water space, preventing the 
penetration of atmospheric oxygen into the expansion water. The primary vessel 
is connected to the control unit on the air side and connected hydraulically to 
the system circuit. Pressure relief occurs on the air side by means of the "SV" 
safety valves of the vessels. 

 

Control unit 
The control unit comprises a "CO" compressor and the "Reflex Control Basic" 
controller. Via the primary vessel, the pressure is measured with the "PIS" 
pressure sensor and the water level with the "LIS"  pressure load cell and the 
values then displayed in the controller display. 

 

Pressurisation 
• 

If the water is heated, it expands and the pressure increases in the system 
circuit. If the pressure set at the controller is exceeded, the "PV" solenoid 
valve opens and discharges air from the primary vessel. Water flows from 
the system into the primary vessel and the pressure drops in the system 
circuit until the pressure in the system circuit and the primary vessel is the 
same. 

• 

The pressure in the system circuit drops when the water cools. When the 
pressure drops below the set value, the "CO" compressor cuts in and 
delivers compressed air into the primary vessel. This displaces water out of 
the primary vessel into the system circuit. The pressure in the system 
circuit rises. 

 

Make-up 
The addition of more water is controlled via the controller. The "LIS" pressure 
load cell determines the water level and sends this value to the controller. This 
controls an external make-up. Water is directly added into the system circuit in a 
controlled manner by monitoring the make-up time and the make-up cycles.  
If the water level in the primary vessel falls below minimum, a fault message is 
output from the controller and shown in the display.  

 

Содержание Reflexomat Basic RS 90 / 1

Страница 1: ...20 09 2020 Rev A Reflexomat Basic GB Operating manual Original operating manual Reflexomat RS 90 1 mounted Reflexomat external air...

Страница 2: ...5 Fitting the level sensor 8 6 4 Make up and degassing variants 8 6 4 1 Function 8 6 5 Electrical connection 9 6 5 1 Terminal diagram 9 6 5 2 RS 485 interface 9 6 6 Installation and commissioning cert...

Страница 3: ...observe the safety information can result in death or severe irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to observe th...

Страница 4: ...or SV Safety valve PV Solenoid valve LIS Pressure load cell EC Expansion pipe Expansion vessels One primary vessel and multiple optional secondary vessels may be connected A membrane separates the ves...

Страница 5: ...otection IP 54 Noise level 72 dB Electric output 750 W Power supply 230 V 50 Hz Fusing 3 A Electrical voltage control unit 230 V 2 A Number of RS 485 interfaces 1 Weight 21 kg Permissible operating te...

Страница 6: ...eing stressed or strained If necessary provide support structures for the pipes or equipment For installation proceed as follows Position the device Complete the primary tank and the optional secondar...

Страница 7: ...cables are factory installed on the primary vessel The cables between the primary vessel and the control unit are pre installed Subsequently install the level sensor at the primary vessel see chapter...

Страница 8: ...ontroller s customer menu the external make up is activated 6 4 1 1 Make up without pump Reflexomat Basic with solenoid valve and ball valve 1 Reflexomat Basic WC Make up pipe 2 Solenoid valve Fillval...

Страница 9: ...ke up request Not used with the Reflexomat 17 Make up 230 V 18 Make up 230 V 19 PE shield Level analogue input Display at the controller Activation of the make up Factory prepared sensor plug must be...

Страница 10: ...n in extreme cases Note Avoid dropping below the P0 minimum operating pressure Vacuum vaporisation and cavitation are thus excluded 7 3 Modifying the controller s start routine Note During commissioni...

Страница 11: ...e up pressure at least 1 3 bar above the set minimum pressure P0 Without automatic make up Use the discharge ports or the facility system to manually fill the individual tank to approximately 30 of th...

Страница 12: ...ey marked menu items must be reviewed during commissioning Press Manual to switch to manual operation Press Menu to display the first main menu option Customer menu Indication on the display Meaning C...

Страница 13: ...oftening used and the specified hardness reduction Fillsoft I soft water capacity 6000 hardness red l Fillsoft II soft water capacity 12000 hardness red l Enter the value in the controller Consult the...

Страница 14: ...ed Note Floating contacts setting in the Customer menu see chapter 9 2 Configuring settings in the controller on page 12 ER Code Alarm Floating contact Causes Remedy Alarm reset 01 Minimum pressure YE...

Страница 15: ...een option card and controller faulty Option card defective Inform Reflex Customer Service 31 EEPROM defective YES EEPROM defective Internal calculation error Inform Reflex Customer Service Quit 32 Un...

Страница 16: ...ended closing Checking Insufficient water Off 14 Check the displayed value for the Insufficient water OFF filling level message Insufficient water Off is displayed at the controller at a minimum filli...

Страница 17: ...ified by the operating company based on a safety evaluation taking into consideration the actual operating conditions experience with the mode of operation and charging material and the applicable nat...

Страница 18: ...Installation and commissioning certificate This device has been installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match th...

Страница 19: ...SI2041enA 11 20 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com...

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