Disassembly
Reflexomat Basic — 20.09.2020 - Rev. A
English — 17
10.3.2
Cleaning the dirt trap
Regularly clean the "ST" dirt trap. The cleaning intervals depend on the local
operational conditions.
1
"ST" dirt trap
2
Dirt trap insert
1.
Switch to Stop mode.
–
Press
"
Stop
"
on the controller's operator panel.
2.
Close the ball valves upstream and downstream of the "ST" (1) dirt trap.
3.
Slowly unscrew the dirt trap insert (2) from the dirt trap in order for the
residual pressure to escape from the pipeline segment.
4.
Pull the mesh from the dirt trap insert and rinse it with clear water. Use a
soft brush for cleaning.
5.
Re-insert the mesh into the dirt trap insert, check the gasket for damage,
and screw the dirt trap insert back into the housing of the "ST" (1) dirt trap.
6.
Re-open the ball valves upstream and downstream of the "ST" (1) dirt trap.
7.
Switch to Automatic mode.
–
Press "Auto" on the controller's operator panel.
Note!
Clean all other installed dirt traps (in the Reflex Fillset, for example).
10.4
Inspection
10.4.1
Pressure-bearing components
Comply with all applicable national regulations for the operation of pressure
equipment. De-pressurise all pressurised components prior to inspection (see
disassembly information).
10.4.2
Inspection prior to commissioning
In Germany, follow the Industrial Safety Regulation
[Betriebssicherheitsverordnung] Section 15 and Section 15 (3) in particular.
10.4.3
Inspection intervals
Recommended maximum inspection intervals for operation in Germany
pursuant to Section 16 of the Industrial Safety Regulation
[Betriebssicherheitsverordnung] and the vessel classification of the device in
diagram 2 of the Directive 2014/68/EC, applicable in strict compliance with the
Reflex Installation, Operation and Maintenance Manual.
External inspection:
No requirement according to Annex 2, Section 4, 5.8.
Internal inspection:
Maximum interval according to Annex 2, Section 4, 5 and 6; if necessary, suitable
replacement actions are to be taken (such as wall thickness measurement and
comparison with the design specification which may be requested from the
manufacturer).
Strength test:
Maximum interval according to Annex 2, Section 4, 5 and 6.
Furthermore, compliance with Section 16 of the Industrial Safety Regulation and
Section 16 (1) in particular, in conjunction with Annex 2, Section 4, 6.6 and
Annex 2, Section 4, 5.8, must be ensured.
The actual intervals must be specified by the operating company based on a
safety evaluation taking into consideration the actual operating conditions,
experience with the mode of operation and charging material and the applicable
national regulations for the operation of pressure equipment.
11
Disassembly
DANGER
Risk of serious injury or death due to electric shock.
If live parts are touched, there is risk of life-threatening injuries.
•
Ensure that the system is voltage-free before installing the device.
•
Ensure that the system is secured and cannot be reactivated by other
persons.
•
Ensure that installation work for the electric connection of the device is
carried out by an electrician, and in compliance with electrical
engineering regulations.
CAUTION
Risk of burns on hot surfaces
Hot surfaces in heating systems can cause burns to the skin.
•
Wait until hot surfaces have cooled down or wear protective safety
gloves.
•
The operating authority is required to place appropriate warning signs
in the vicinity of the device.
CAUTION
Risk of injury due to pressurised liquid
If installation or maintenance work is not carried out correctly, there is a risk
of burns and other injuries at the connection points, if pressurised hot water
or steam suddenly escapes.
•
Ensure proper disassembly.
•
Ensure that the system is de-pressurised before performing the
disassembly.
•
Prior to dismantling, block off all "water"-side connections to the device.
• De-pressurise the device by venting it.
1.
Disconnect the system from the power supply and secure it against
unintended reactivation.
2.
Disconnect the power cable of the device from the power supply.
3.
Disconnect the secondary vessel (if provided) on the water side from the
system and the primary vessel.
4.
Open the discharge ports at the vessels until water and compressed air are
completely removed.
5.
Undo all hose and pipe connections to the vessels and the control unit of
the device to the system and remove them completely.
6.
If necessary, remove the vessels from the system area.
12
Annex
12.1
Reflex Customer Service
Central customer service
Central telephone number: +49 (0)2382 7069 - 0
Customer Service extension: +49 (0)2382 7069 - 9505
Fax: +49 (0)2382 7069 - 9523
E-mail: [email protected]
Technical Hotline
For questions about our products
Telephone number: +49 (0)2382 7069-9546
Monday to Friday 8:00 to 16:30
12.2
Conformity and standards
Device conformity declarations are available on the Reflex homepage.
www.reflex-winkelmann.com/konformitaetserklaerungen
Alternatively, scan the QR code:
12.3
Guarantee
The respective statutory guarantee regulations apply.
