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Commissioning

32 — English

Reflexomat with Basic controller — 20.06.2017 - Rev. C

7

Commissioning

Note!

Confirm that installation and start-up have been carried out correctly using the installation, start-up and maintenance
certificate. This action is a prerequisite for the making of warranty claims.
– Have the Reflex Customer Service carry out commissioning and the annual maintenance.

7.1

Checking the requirements for commissioning

The device is ready for commissioning when the tasks described in Chapter Installation have been concluded. Comply with the following
instructions for commissioning:

•

The control unit is connected to the primary tank and the secondary tanks, if provided.

•

The water connections of the tanks to the facility system are established.

•

The tanks are not filled with water.

•

The valves for emptying the tanks are open.

•

The facility system is filled with water and gas-vented.

•

The electrical connection has been created according to applicable national and local regulations.

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Содержание Refexomat RSC

Страница 1: ...a upplysningar Tryckh llning med kompressor Klassificeringar ETIM BK04 BSAB UNSPSC Leverant rsuppgifter F retagsnamn Armatec AB Organisationsnummer 5566184536 Adress Betagatan 1 Hemsida www armatec se...

Страница 2: ...2 9002 84 0 Kopparlegering ospecificerad 0 256 vrigt metaller Platina Platinum 0 297 7440 06 4 231 116 1 Aluminiumlegering 0 291 vrigt metaller M ssing ospecificerad legering 3 Pb antas 0 014 vrigt me...

Страница 3: ...ISTRIBUTION Information saknas 7 BYGGSKEDET St ller varan s rskilda krav vid lagring Nej St ller varan s rskilda krav p omgivande byggvaror Nej 8 BRUKSSKEDET Finns sk tselanvisningar sk tselr d Ja Fin...

Страница 4: ...m jlig f r hela eller delar av varan Ja Alla st lmaterial t ex expansionsk rlet styrenheten samt kablar r energi tervinning m jlig f r hela eller delar av varan Nej Har leverant ren restriktioner och...

Страница 5: ...11 ARTIKELIDENTITETER RSK nummer Eget Artikel nr GTIN AT 8300 Sida 5...

Страница 6: ...aration S kerhetsblad Milj varudeklaration Sk tselanvisning vriga bifogade dokument REACH Statement_English_26092017 pdf RoHS Conformity_English_26042017 pdf SI1421enC_9125092 _Reflexomat_Basic pdf Si...

Страница 7: ...information requirements in order to ensure the safe handling of our high quality articles We are in close contact with our suppliers and have never received any information on SVHC in articles On the...

Страница 8: ...icle articles supplied by us Modifications of the article articles within the processing are thereby not covered For any further questions do not hesitate to contact us Ahlen 26 09 2017 a a Norbert H...

Страница 9: ...ons for RoHS conformity of our products Ourselves we don t use any auxiliary material in our production which is observed by the RoHS guideline In case of purchased components where the guideline is a...

Страница 10: ...Reflexomat with Basic controller 20 06 2017 Rev C Reflexomat RS 90 1 Reflexomat Compact RC Refexomat RSC GB Operating manual...

Страница 11: ......

Страница 12: ...5 5 1 Control unit 15 5 2 Tanks 16 6 Installation 17 6 1 Installation conditions 18 6 1 1 Incoming inspection 18 6 2 Preparatory work 18 6 3 Execution 18 6 3 1 Positioning 19 6 3 2 Tank installation 2...

Страница 13: ...nance 47 10 1 Maintenance schedule 47 10 2 Checking switching points 48 10 3 Cleaning 50 10 3 1 Cleaning the tanks 50 10 3 2 Cleaning the dirt trap 51 10 4 Maintenance certificate 52 10 5 Inspection 5...

Страница 14: ...rson installing this equipment or performing any other work at the equipment is required to carefully read this manual prior to commencing work and to comply with its instructions The manual is to be...

Страница 15: ...bserve the safety information can result in minor reversible injuries ATTENTION Damage to property The sign in combination with the signal word Attention indicates a situation where damage to the prod...

Страница 16: ...itted to make any modifications to the hydraulic system or the circuitry 3 6 Residual risks This device has been manufactured to the current state of the art However some residual risk cannot be exclu...

Страница 17: ...ansion tank are pre installed Note It is not possible to connect secondary tanks to the Reflexomat Compact RC Reflexomat RS 90 1 One RG primary tank as an expansion tank with up to 600 litres nominal...

Страница 18: ...with Basic controller 20 06 2017 Rev C English 9 4 2 Overview Reflexomat Compact RC Relfexomat RSC 1 SV safety valve 4 LIS level sensor 2 RC control unit Compressor Reflex Control Basic controller 5...

Страница 19: ...with Basic controller 20 06 2017 Rev C Reflexomat RS 90 1 in compact design 1 SV safety valve 3 RF secondary tank optional 2 RS 90 1 control unit Compressor Reflex Control Basic controller 4 RG prima...

Страница 20: ...asic controller 20 06 2017 Rev C English 11 Reflexomat RS 90 1 adjoining 1 SV safety valve 3 RF secondary tank optional 2 RS 90 1 control unit Compressor Reflex Control Basic controller 4 RG primary t...

Страница 21: ...ax continuous operating temperature Maximum temperature for continuous operation min max allowable temperature flow temperature TS Minimum maximum permissible temperature TS flow temperature Year buil...

Страница 22: ...aining pressure If the water is heated it expands and the pressure increases in the plant system If the pressure set at the controller is exceeded the PV solenoid valve opens and discharges air from t...

Страница 23: ...ve and Reflex Fillset for make up with drinking water Make up with pump Reflex Fillcontrol Auto with integrated pump and a system separation vessel or Auto Compact For water make up and degassing Refl...

Страница 24: ...5 interfaces I O module Electrical voltage control unit V A Noise level dB Weight kg RC 200 0 75 230 50 3 IP 54 1 No 230 2 72 52 RSC 200 0 75 230 50 3 IP 54 1 No 230 2 59 52 RC 300 0 75 230 50 3 IP 54...

Страница 25: ...5 100 140 6 bar 1000 1000 156 DN65 2025 195 305 6 bar 1500 1200 465 DN65 2025 185 305 6 bar 2000 1200 565 DN65 2480 185 305 6 bar 3000 1500 795 DN65 2480 220 334 6 bar 4000 1500 1080 DN65 3065 220 334...

Страница 26: ...r maintenance work Ensure that the system is de pressurised before performing installation removal or maintenance work at the connection points CAUTION Risk of burns on hot surfaces Hot surfaces in he...

Страница 27: ...dewatering option Provide a DN 15 filling connection according to DIN 1988 100 and En 1717 Provide an optional cold water inlet Prepare a drain for the drain water Electric connection see chapter 5 Te...

Страница 28: ...osition Control unit Primary tank Optional secondary tank The control unit can be installed on either side or in front of the primary tank The distance of the control unit to the primary tank results...

Страница 29: ...with the following notes regarding the installation of the primary tank and the secondary tanks All flange openings at the tanks are viewing and maintenance openings Place the tanks with sufficient d...

Страница 30: ...es and pipes between the control unit and the tanks ATTENTION Damage due to improper installation Additional device stresses may arise due to the connection of pipes or system equipment Ensure that pi...

Страница 31: ...connect the primary tank to the system The EC expansion line provides secure locking and emptying for primary tank and the optional secondary tanks If more than one tank is used a collective line to...

Страница 32: ...Cables are factory installed in compact models Subsequently install the level sensor at the primary tank see chapter 6 3 5 Fitting the level sensor on page 25 Attach the cable to the LIS pressure pic...

Страница 33: ...IS Level sensor Instead of the compressor a solenoid valve is actuated in the external compressed air line which releases the compressed air for the vessel The solenoid valve is activated by the contr...

Страница 34: ...e load cell In the case of a tank volume of 1000 l 1000 mm or more use the supplied screws to attach the pressure load cell at the vessel base of the primary tank Avoid shock type loading of the press...

Страница 35: ...using drinking water for make up see chapter 4 6 Optional equipment and accessories on page 14 If you don t use a Reflex Fillset you must use an ST dirt trap with a mesh size 0 25 mm for the make up 6...

Страница 36: ...up water The automatic water make up for the facility system is controlled by the pressure maintenance system Reflex Fillsoft additionally softens the make up water Reflex Servitec degassing and make...

Страница 37: ...he power source and secure it against unintentional reactivation 2 Remove the cover DANGER Risk of serious injury or death due to electric shock Some parts of the device s circuit board may still carr...

Страница 38: ...r meter Insufficient water 2 N fuse for solenoid valves 10 Motor ball valve energy connection 3 Overflow valve not for motor ball valve 11 Pressure analogue input 4 Group message 12 External make up r...

Страница 39: ...p 230 V 19 PE shield Level analogue input Display at the controller Activation of the make up Pre wired sensor plug must be attached on site 20 Level signal 21 Level 18 V 22 PE shield Pressure analogu...

Страница 40: ...ble to connect the interface to terminals 1 6 of the main board in the control cabinet For connecting the interface see chapter 6 5 Electrical connection on page 28 When using the device with a contro...

Страница 41: ...e requirements for commissioning The device is ready for commissioning when the tasks described in Chapter Installation have been concluded Comply with the following instructions for commissioning The...

Страница 42: ...e P0 minimum operating pressure is calculated as follows P0 Pst PD 0 2 bar Enter the calculated value in the start routine of the controller see chapter 7 3 Modifying the controller s start routine on...

Страница 43: ...e operator panel has extinguished Device name Reflexomat Standard software with various languages Language Prior to commissioning read the entire operating manual and verify the proper assembly Read t...

Страница 44: ...installed as per the instructions If null balancing is still not possible confirm with Yes The start routine is terminated Use the customer menu to repeat the null balancing Subsequently contact your...

Страница 45: ...slowly open all cap valves at the tanks to create the water side connection to the facility system 7 5 Filling the tanks with water Prerequisite for fault free filling is a make up pressure at least...

Страница 46: ...same time Use the Switch up down keys to select the function CO1 Compressor PV1 Solenoid valve in the overflow line WV1 Make up solenoid valve Press OK Confirm the selection or shut down of the indiv...

Страница 47: ...to LED is not illuminated when the system is stopped 9 Forward to the next menu 4 Stop For commissioning and entry of new values in the controller 10 Menu Call up the Customer menu 5 OK Confirm action...

Страница 48: ...d Year display when each begins to flash This date is used for entries in the fault memory Date The controller checks whether the level sensor signal matches the value entered for the RG primary tank...

Страница 49: ...off automatically otherwise the make up must be manually deactivated If you have selected No for automatic make up the system will not return any further queries about the make up Make up OFF at 12 P...

Страница 50: ...S has been set in the With softening menu option Hardness reduction is calculated from the difference of the overall water hardness of the raw water GHactual and the target water hardness GHtarget Har...

Страница 51: ...f all messages identified with xxx 05 for example Switch to the Fault memory main menu Press OK to open the menu Use the buttons to open the sub menu Fault memory The last 20 alarms are stored with fa...

Страница 52: ...ke up cycles 6 cycles within 2 hours Softening Only if With softening Yes Lock make up No In the case of soft water residual capacity 0 Hardness reduction 8 dH Target Actual Maximum make up quantity 0...

Страница 53: ...the controller on page 39 ER Code Alarm Floating contact Causes Remedy Alarm reset 01 Minimum pressure YES Set value not reached Water loss in the system Compressor fault Controller in Manual mode Ch...

Страница 54: ...uit 07 Make up cycles Set value exceeded Check set value in the Customer or Service menu Seal any leak in the system Quit 08 Pressure measurement YES Controller receives incorrect signal Connect the p...

Страница 55: ...terval for replacement of the softening cartridge exceeded Replace the softening cartridges Quit 30 I O module fault I O module defective Connection between option card and controller faulty Option ca...

Страница 56: ...ing conditions and the degassing times The annual maintenance is displayed upon expiry of the set operating time Use Quit to acknowledge the Maintenance recommended message Reset the maintenance count...

Страница 57: ...pressure 5 Check the cut in and cut out pressure of the CO compressor The compressor cuts in at P0 0 3 bar The compressor cuts out at P0 0 4 bar Checking the Make up On 6 If necessary check the make...

Страница 58: ...value for the Insufficient water OFF filling level message Insufficient water Off is displayed at the controller at a minimum filling level of 8 Checking Make up Off 15 If necessary check the make up...

Страница 59: ...f the connections have been installed incorrectly because condensate under pressure can suddenly escape Ensure proper connections for the draining of condensate Wear suitable personal protective equip...

Страница 60: ...nks until the recorded level value is reached Maintenance is completed Note Check the installation location of the tanks for sufficient ventilation if the tank interior wall are damaged by corrosion s...

Страница 61: ...omat with Basic controller 20 06 2017 Rev C 10 4 Maintenance certificate All maintenance tasks have been completed according to the Reflex Installation Operating and Maintenance Manual Date Service or...

Страница 62: ...trict compliance with the Reflex Installation Operation and Maintenance Manual External inspection No requirement according to Annex 2 Section 4 5 8 Internal inspection Maximum interval according to A...

Страница 63: ...r steam suddenly escapes Ensure proper disassembly Ensure that the system is de pressurised before performing the disassembly Prior to disassembly disconnect all water sided connections from the devic...

Страница 64: ...Service Central customer service Switchboard Telephone number 49 0 2382 7069 0 Customer Service extension 49 0 2382 7069 9505 Fax 49 0 2382 7069 523 E mail service reflex de Technical hotline For ques...

Страница 65: ...erating temperature membrane diaphragm according to name plate of vessel assembly Operating medium Water dry air The conformity of the product described above with the provisions of the applied Direct...

Страница 66: ...list under www reflex de zertifikate Type Certificate number Reflexomat RS 200 800 litres 6 bar 120 C 07 202 1403 Z 0622 1 D0045 1000 5000 litres 6 bar 120 C 07 202 1403 Z 0011 2 D0045 300 800 litres...

Страница 67: ......

Страница 68: ......

Страница 69: ...SI1421enC 9125092 11 17 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany Telephone 49 0 2382 7069 0 Fax 49 0 2382 7069 588 www reflex de...

Страница 70: ...ed components with silicone the interlacing has been finished which avoids a negative influence on the product or following processes We cannot fully exclude residues from processes at supplied compon...

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