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13 - MAINTENANCE AND CLEANING

REPLACEMENT OF OVERPRESSURE SILICON DAMPER FOR COMBUSTION CHAMBER

The overpressures sillicon damper “G” for combustion chamber (fig. A) shall be replaced with a new one yearly (during the periodical

maintainance) in order to keep the overpressure safety system efficient.

For replacement use the following instructions

• remove the top

• remove the first lateral ceramic covering / metal covering (in accordance with the model)

• unscrew the screw-washer-damper-spacer shown in fig. A/C (operate same way on both sides)

Install the new kit as follows:

• Prepare the screw-washer-damper-spacer alligned as shown in fig.C and screw them in the structure.

• screw it completely

Check now the proper compression of dampers, using the gauge included in the kit:

• lay the gauge on the lid (fig.B); the gauge has to lay completely, while the head of the screw has to be in contact with the gauge. If

it’s not the case, register the screw accordingly.

Содержание COMPACT 14-2015

Страница 1: ...INSTALLATION GUIDE GB Instructions in English PELLET BOILER COMPACT 14 2015...

Страница 2: ...L CHARACTERISTICS 19 4 UNPACKING 22 5 POSITIONING 24 6 INSTALLATION AND DISASSEMBLY 25 7 PUMP KIT AND HYDRAULIC CONNECTION 30 8 ELECTRICAL CONNECTION 35 9 FIRST START UP 37 10 MENU ITEMS AND FUNCTION...

Страница 3: ...he content of this manual is strictly technical and the property of MCZ Group Spa No part of this manual may be translated into other languages adapted or reproduced even in part in other mechanical o...

Страница 4: ...omplied with to ensure the product and any electronic appliances connected to it are used correctly and accidents are prevented This appliance can be used by children aged from 8 years and above and p...

Страница 5: ...ccumulated unburned pellets in the burner after each failed start up must beremovedbeforelightingagain Checkthattheburneriscleanandpositioned properly before lighting again Shut the stove down in the...

Страница 6: ...en contact the competent authorities The product and the cladding must be stored in a dry place and must not be exposed to weathering It is recommended not to remove the feet that support the product...

Страница 7: ...low foraperiodof2 two years from the date of purchase attested by a document to serve as proof of purchase invoice and or receipt that shows the name of the vendor and the date on which the purchase w...

Страница 8: ...natural disasters acts of vandalism lightning fire defects of the electrical and or hydraulic system Also excluded from this guarantee are parts subject to normal wear such as seals glass claddings an...

Страница 9: ...RECT DISPOSAL OFTHE PRODUCT The owner is the sole party responsible for demolishing and disposing of the product This must be performed in compliance with laws related to safety and environmental prot...

Страница 10: ...sfuelledbywoodorothersolidbio fuels Test installation controlandmaintenance forthermochemical power at the firebox lower than 35kW UNI TS 11278 general technical regulation for the choice of smoke duc...

Страница 11: ...as that of pellets is 4 9 kW kg To ensure good combustion the pellets must be stored in a dry place and protected from dirt Pellets are usually supplied in 15 kg bags therefore storing them is very co...

Страница 12: ...llsorfurniture andwithgoodaircirculation to allow effective ventilation for the appliance The product should be located in an area that allows sufficient space for normal use and maintenance operation...

Страница 13: ...4Pa The product may not be installed in rooms used as sleeping areas bathrooms garages or in rooms that present a firehazardingeneral BOILER ROOM Check that the room meets the requirements and provisi...

Страница 14: ...e efficiency of the flue checked by an authorised technician Theflueorchimneyisvitaltothecorrectfunctioningofaforceddraftsolidfuelheatingappliance giventhatboilerswithhighperformance have cooler fumes...

Страница 15: ...check on the data tags of the flue in accordance with EN1856 1 EN1443 the safety distances that must be respected in presence of passing combustible materials and the type of insulating material to b...

Страница 16: ...NCE 1 50 metres D 0 50 metres ABOVE HIGHEST POINT E 0 80 metres F REFLUX ZONE FIGURE 4 A MIN 2 60 metres B DISTANCE 1 20 metres C DISTANCE 1 20 metres D 0 50 metres ABOVE HIGHEST POINT E 2 10 metres F...

Страница 17: ...lengths of the chimneys shown in the technical data tables are indications for correct installation Any alternative configurations must be correctly dimensioned in accordance with the general method...

Страница 18: ...a crucial element for the heating appliance to work properly we recommend a wind proof chimney A see Figure 7 The area of the opening for smoke extraction must be at least double the cross section of...

Страница 19: ...ilar gaskets that can withstand the high operating temperatures of the appliance min T200 class P1 The use of flexible metal tubes in fibre cement or aluminium is prohibited For direction changes we a...

Страница 20: ...n particular the minimum safety distances from combustible materials The previous rules also apply for holes made in walls 2 Oldflue minimumtube 150mmwiththeinclusionof an external access door for chi...

Страница 21: ...5 601 1140 233 106 150 478 R 50 48 599 549 3 DRAWINGS ANDTECHNICAL CHARACTERISTICS Technical Dept All rights reserved Reproduction is prohibited DRAWINGS AND CHARACTERISTICS COMPACT 14 DIMENSIONS dim...

Страница 22: ...1 9 9 Recommended draught at Max power 0 10 mbar 10 Pa Recommended draught at Min power 0 05 mbar 5 Pa Smoke mass 9 1 g sec Hopper capacity 35 litres Type of pellet fuel Pellet diameter 6 8 mm and si...

Страница 23: ...21 0 100 200 300 400 500 600 0 500 1000 1500 2000 A B 3 DRAWINGS ANDTECHNICAL CHARACTERISTICS Technical Dept All rights reserved Reproduction is prohibited Residual head A Residualhead mbar B Flow l h...

Страница 24: ...the pump kit OPTIONAL and having been tested in the factory Remove the cardboard remove the brackets that secure the boiler to the pallet as well as the polystyrene To remove the rear bracket fig 2 on...

Страница 25: ...s glass protecting them from mechanical knocks that would compromise their integrity Theproductmustalwaysbemovedwithcare Ifpossible unwraptheboilernearthechosenplaceofinstallation Thepackagingmaterial...

Страница 26: ...suitable access for cleaning maintenance etc must be 700 mm the minimum permissible distance between the back of the product and a wall must be 400 mm the minimum distance between the top of the prod...

Страница 27: ...SEMBLY Technical Dept All rights reserved Reproduction is prohibited FUMES EXHAUST AND COMBUSTION AIR INLET The boiler is fitted at the back with a pipe U 0100 mm for fumes exhaust and with a pipe E 0...

Страница 28: ...G CLOSINGTHE FIREBOX DOOR ATTENTION Thedoormustbesecurelyclosedfortheboilertoworkcorrectly To open the internal door lift and pull the handle towards yourself In the event one needs to open the door w...

Страница 29: ...27 M N 5 POSITIONING Technical Dept All rights reserved Reproduction is prohibited ACCESSTOTHE ELECTRONIC BOARD To access the electronic board one must remove the two screws N and remove the door M...

Страница 30: ...5 POSITIONING REAR PANEL REMOVAL To install the pump kit or for interventions on the boiler components one may need to remove the rear panel O To do this one must remove the 4 screws P and remove the...

Страница 31: ...hibited SIDE PANEL REMOVAL Also with regard to the right side panel one may need to remove it to in order to work on the boiler To do this one must Lift the two covers A and B remove the two screws D...

Страница 32: ...kit see accessories listing There are two types of hydraulic kits available for heating pump FIG 4 and high efficiency pump FIG 5 For the installation instructions of the various kits refer to the man...

Страница 33: ...the boiler must be connected to the kit as well as the pipe R that must be connected to the boiler return pipe IMPORTANT Theconnectionsdependonthetypeofhydraulickitinstalledandthetypeofsystemconfigura...

Страница 34: ...t cold and the pre inflation pressure of the expansion tank must be the same In open vessel heating systems direct contact between circulating liquid and air is allowed During the heating season the u...

Страница 35: ...ifthisisnotthecase usethetaptofillthesystem Thisoperationmustbeperformedwhenthesystemiscool Thepressuregaugeonthesystemenablesyoutoreadthepressureinthecircuit To fill the system the hydraulic kit OPTI...

Страница 36: ...of condensation irreparably damages the heat exchanger The lack of a device to prevent this invalidates the guarantee A higher return temperature reduces the formation of condensation of the fumes and...

Страница 37: ...s electrical energy requires compliance with certain essential rules like do not touch the appliance with wet and or damp parts of the body and or when barefoot do not pull on the electrical cables do...

Страница 38: ...ECTRICAL CONNECTION ELECTRICAL CONNECTION First connect the power cable at the back of the boiler and then to a wall socket The main switch at the back must only be operated for turning the boiler on...

Страница 39: ...t snugly against the slots and be clean without any ash incrustations If no anomaly is found during this inspection there may be a problem with the product components or installation may not be correc...

Страница 40: ...he boiler does not reach high temperatures straight away but to increase the temperature gradually using low power at first This will prevent damaging the ceramic or serpentine stone tiles the welds a...

Страница 41: ...anual Loading Open the top cover of the boiler and pour in the pellets Never remove the protective grate from inside the tank When loading pellets keep the bag from coming into contactwithhotsurfaces...

Страница 42: ...he event of alarms in particular those generated when the appliance runs out of fuel How to maintain the appliance correctly and the importance of carrying out these tasks each month It is good practi...

Страница 43: ...6 Increase set temperature programming functions 7 Display MAIN MENU Press key 3 menu to access The options accessed are Date andTime Timer Sleep only when boiler is on Settings Info Date and time con...

Страница 44: ...N press the Menu key to confirm At this point the start time is 00 00 Press the key to set the start time and press the menu key to confirm Next the proposed stop time is 10 minutes later than the con...

Страница 45: ...timer is active pressing the ON key turns on the boiler the boiler then stops automatically at the next time of the timer SLEEP FUNCTION main menu Sleep may be activated only when the boiler is on and...

Страница 46: ...onfiguration factory settings system 02 p Season q Technical menu NOTE Some of the options listed above cannot be enabled in certain system configurations a Language Select the language as follows Pre...

Страница 47: ...T not included with the boiler it must be provided by the user The temperature of the boiler can also be controlled by an external thermostat in the room It should be positioned centrally in the room...

Страница 48: ...this phase the panel alternates between displayingONwithasmallflameandCrono ifactive Ecoactive TheminutescountingdowntotheEcoStopareshownatthetopofthe display TheflamemovestoP1andremainsthereuntilthe...

Страница 49: ...tory setting 2 An increase of 10 on the factory setting 3 An increase of 15 on the factory setting Edit the recipe as follows Press the menu key Use the arrow keys to scroll through and select Setting...

Страница 50: ...e is activated for a fixed test period of 1 minute during which the panel displays the countdown in seconds Enable the Component test function only with boiler off as follows Press key 3 menu Use the...

Страница 51: ...he summer option automatically enables the auto eco function cannot be deactivated The room temperature probe external thermostat are ignored Modify the function as follows Press the menu key Use the...

Страница 52: ...mperature control via boiler s on board probe or by enabling external thermostat FACTORY SETTING 2 Room temperature control via boiler s on board probe or enabling external thermostat DHW production f...

Страница 53: ...51 1 3 7 8 5 5 4 11 6 10 9 2 V 1 7 5 5 3 12 4 8 11 6 9 2 V 10 MENU ITEMS AND FUNCTION Technical Dept All rights reserved Reproduction is prohibited CONFIGURATION 2 CONFIGURATION 3...

Страница 54: ...52 3 2 5 5 17 13 11 4 4 15 14 7 6 1 V 10 MENU ITEMS AND FUNCTION CONFIGURATION 4...

Страница 55: ...G DELIVERY 3 HEATING RETURN 4 ZONEVALVE 5 HEATING BODIES 6 HOT SANITARYWATER 7 DOMESTIC COLDWATER 8 SANITARYWATER BOILER 9 DIVERTERVALVE 10 BOILERTHERMOSTAT 11 THERMOSTATIC MIXERVALVE 12 NTC PROBE 10...

Страница 56: ...n bytheroomtemperatureprobelocatedatthebackoftheappliance seepos S bythe external thermostat by the temperature of the water in the boiler or by the NTC probes ELECTRICAL CONNECTIONS TERMINAL BLOCK CO...

Страница 57: ...ower The default target room temperature is set at 20 C To change this setting follow the instructions in the adjustments menu do the same tosettheheatingwatertemperatureandthespeedoftheventilationfan...

Страница 58: ...CAL SAFETY Theboilerisprotectedagainstviolentchangesincurrentbyageneralfuselocatedinthecontrolpanelatthebackoftheboiler Otherfuses that protect the electronic boards are found on the latter SMOKE FAN...

Страница 59: ...in how to intervene according to the alarmmessagedisplayedontheappliance Boiler stop The following conditions may cause the product to be stopped Overheating of the structure and pellet hopper Overhea...

Страница 60: ...centre A04 Smoke overtemperature The set smoke threshold has been exceeded Reduce the load of pellets SETTINGS menu Pellet recipe A05 Pressure switch alarm Fumes pressure switch intervention or water...

Страница 61: ...wn phase will be repeated at minimum speed until the temperature falls BLACKOUT with boiler ON In the event of a blackout the boiler does the following Blackout of less than 10 continues the work in p...

Страница 62: ...hat the product is installed in compliance with standards in force Furthermore it is of the utmost importance to respect the following simple rules Every time the brazier is removed for cleaning it mu...

Страница 63: ...einthebrazier Alwaysemptythe residue in the brazier before each start up Only if ash is completely cold may a vacuum cleaner be used to remove it In this case use a suitable vacuum cleaner to remove s...

Страница 64: ...imum setting to expel the soot that becomes dislodged when the exchanger is cleaned Clean the pipe unit Using the hook provided U shake the rods located under the front boiler cover vigorously 5 6 tim...

Страница 65: ...on the cover H Remove the two screws L and remove the cover H At this point remove the two turbulators G and using a stiff rod or a bottle brush clean the internal pipe unit and the turbulators remov...

Страница 66: ...empty it Remove the three screws F and remove the cap E If needed replace the gasket D Clean the brazier ash drawer and compartment under cap E vacuum any built up ash and soot Check the seal of the d...

Страница 67: ...ith an extension When starting up the boiler at the beginning of the season if the control panel display fails to light up when you press the power switch located on the back of the boiler it could me...

Страница 68: ...lateral ceramic covering metal covering in accordance with the model unscrew the screw washer damper spacer shown in fig A C operate same way on both sides Install the new kit as follows Prepare the...

Страница 69: ...eaning the ash tray Cleaning the fire door porthole Cleaning pipes Ash drawer lower compartment cleaning Cleaning the outlet T outside the boiler Cleaning the exchangers and removing ash and incrustat...

Страница 70: ...cuitboard The fire goes out or the boiler stops automatically The pellet hopper is empty Fill the hopper with pellets The pellets are not fed See the previous anomaly The pellet temperature safety pro...

Страница 71: ...mbustionchamberandthesmoke duct Check that the entry of air is not obstructed Damp or unsuitable pellets Change the type of pellets Faulty smoke evacuation motor Checkthemotorandreplaceit ifnecessary...

Страница 72: ...clean the boiler Insufficient stove power Check that the boiler is properly sized for the requirements of the system Poor pellet quality Use quality pellets Condensation in boiler Incorrect temperatur...

Страница 73: ...LER CONNECTION TERMINAL 12 AUGER 13 SMOKETEMPERATURE PROBE 14 EXTERNALTHERMOSTAT CONNECTION TERMINAL 15 ROOMTEMPERATURE PROBE 16 PUFFER BOILER PROBE CONNECTION TERMINAL 17 BOILERWATERTEMPERATURE PROBE...

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Страница 76: ...REV 1 8901504400 03 02 2016 Via La Croce n 8 33074Vigonovo di Fontanafredda PN ITALY Telephone 39 0434 599599 r a Fax 39 0434 599598 Internet www mcz it e mail info red mcz it...

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