53
Post Start-Up Check
1. Verify that the boiler and heat distribution units or
storage tank are filled with water.
2. Confirm that the manual air vent was opened duing
the venting procedure.
3. Verify that air has been purged from the system.
4. Verify that air has been purged from the gas pip-
ing, and that the piping has been checked for
leaks.
5. Confirm that the proper start-up procedures were
followed.
6. Inspect burner to verify flame.
7. Test safety controls: If boiler is equipped with a low
water cut-off or additional safety controls, test for
operation as outlined by manufacturer. Burner
should be operating and should go off when con-
trols are tested. When safety devices are restored,
burners should re-ignite after pre-purge time
delay.
8. Check to see that the high limit control is set
above the design temperature requirements of the
system. For multiple zones: Check to make sure
the flow is adjusted as required in each zone.
9. Check that the boiler is cycled with the thermostat.
Raise the setting on the thermostat to the highest
setting and verify that the boiler goes through the
normal start-up cycle. Reduce to the lowest set-
ting and verify that the boiler goes off.
10. Observe several operating cycles for proper oper-
ation.
11. Set the boiler thermostat to desired temperature.
12. Review all instructions shipped with this boiler with
owner or maintenance person, return to envelope
and give to owner or place the instructions inside
front panel on boiler.
Safety Inspection
1. Check all thermostats and high limit settings.
2. During the following safety checks leave manome-
ters hooked up, check and record.
3. If other gas-fired appliances in the room are on the
same gas main, check all pressures on the XPak
FT with all other equipment running.
4. Check thermostats for ON-OFF operation.
5. Check high limits for ON-OFF operation.
6. While in operation, check flow switch operation (if
equipped).
7. Check the low gas pressure switch (if provided).
(For proper adjustment, use the attached
manometers, if available, to set pressure. The
scales on the switch are approximate only.) Low
gas pressure switch (if provided) must be set at
3.0 in. WC for natural gas and propane gas.
8. Make sure that the high gas pressure switch (op-
tional) is set to 3.0 in. WC for both natural gas and
propane gas.
Finishing
Record all data on the “Start-up Checklist” located at
the back of this manual.
2. Disconnect the manometers and reconnect the
cap on the air intake and reinsert or close the seal-
ing screws into the bleedle valves.
3. Start-up is complete and the boiler should be oper-
ating properly.
Follow-Up
Safety checks must be recorded as performed. Turn
boiler on. After main burner ignition:
1. Cycle unit several times and re-check readings.
2. Remove all manometers and replace caps and
screws.
3. Check for gas leaks.
Содержание 88AR-398A
Страница 18: ...18 Fig 13 MODE 1 Single Boiler Primary Secondary Piping...
Страница 19: ...19 Fig 14 MODE 2 Single Boiler Primary Secondary Piping with Indirect DHW on System Loop...
Страница 20: ...20 Fig 15 MODE 3 Single Boiler Primary Secondary Piping with Indirect DHW on Boiler Loop...
Страница 47: ...47 WIRING DIAGRAM Fig 46 Wiring Diagram...
Страница 54: ...54 Fig 55 Boiler Lighting Shut Off Instructions...
Страница 65: ...65 ILLUSTRATED PARTS LIST...
Страница 66: ...66...
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Страница 68: ...68 www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...