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Supplied By www.heating spares.co  Tel. 0161 620 6677

      

12

 WATER 

SYSTEM

4.8.2.1  

WATER SYSTEM

 

For an open (vented) system the boiler 
must be supplied from an unrestricted 
water supply taken from a feed and expan-
 sion tank (minimum 22 litre 5 gall) 
capacity situated at a maximum 
height of 27 5 metre (90ft) above 
the boiler The cold feed supply must 
be 15 mm minimum size It is impor-
 tant that the relative positions of the 
pump, cold feed and open vent See Fig 
6D

4.8.2.2  

CILINDER

 

The hot water cylinder must be a 
double feed (fully indirect) type

4.8.2.3  

SEALED WATER SYSTEMS

 

The installation should comply with 
the  appropriate requirements of BS5449 
Part 1 and BS6798, see Fig 6E All valves 
and fi t tings must be suitable for use on 
sealed systems

4.8.2.4  

SAFETY VALVE

 

The safety valve must be fi tted in a sealed 
system The safety valve must conform 
to BS6759 Part 1 and be fitted to the 
require ments of BS6798

4.8.2.5  

EXPANSION VESSEL

 

A diaphragm type expansion vessel, 
con forming to BS4814 must be connected 
at a point close to the inlet side of the 
circulating pump, see Fig 6E or as laid 
down by the manufacturer

 

The expansion vessel must suit the volume 
of water in the system, see

 

BS5449 Part 1 

clause 25 for details The charge pressure 
must not be less than static head i e 
the height of the highest point of the 
system ABOVE the expansion vessel 

 

The expansion vessel should have 
suffi cient capacity to accept the volume 
change when the water is heated from 10 
°C to 110 °C Refer to BS5449 Part 1 
for specific details See Table 3

4.8.2.6  

PRESSURE GAUGE

 

A pressure gauge with set pointer and cov-
 ering at least the range 0 to 4 bar (0 to 60 
lb/in

2

) shall be permanently fi tted to the sys-

 tem in a position it can be seen when carry-
 ing out the fi lling operation

4.8.2.7  

SYSTEM DESIGN

 

Fig 6A illustrates typical heating only lay -
out Figs 6B and 6C illustrate typical layout 
with ‘Y’ or ‘S’ plan system

4.8.3  

The water through the appliance heat 
exchanger circuit must exceed the min 1 84 
gals min (503 It/h) when the burner is fi ring 
It is important to ensure that this rate is 
achieved when sections of the system are 
shut off either manually or bu automatic

Содержание HE Primary AAA

Страница 1: ...purposes only RAVENHEAT MANUFACTURING LTD CHARTISTS WAY MORLEY LEEDS LS27 9ET TEL 0044 0 113 252 7007 FAX 0044 0 113 238 0229 Website www ravenheat co uk E mail sales ravenheat co uk Instructions for...

Страница 2: ...t exchanger constructed from copper Unique patented condensing heat exchanger for high thermal flue transfer gases to water Aesthetically pleasing panels and controls On Off ball valve for shutting of...

Страница 3: ...TRICAL SYSTEM DIAGRAM EXPLODED PARTS DIAGRAM LIST OF SPARE PARTS PAGE 6 6 8 9 6 15 26 30 37 38 42 43 GENERAL LAYOUT Fig 1 KEY 1 Heat exchanger 3 Burner 4 Sensing electrode 6 Condensing heat exchanger...

Страница 4: ...EME KEY 1 Heat exchanger 3 Burner 4 Sensing electrode 5 Flue restriction rin 6 Condensing heat exchanger 8 Condensing trap 9 Ignition electrode 18 Overheat cut off thermostat 22 C H sensor 26 Modulati...

Страница 5: ...inlet duct 2 3 4 The boiler water temperature is automatically controlled by a built in thermostat 2 3 5 Interior space temperature is set by the room thermostat to be installed in the heating system...

Страница 6: ...1 Siting of Ravenheat HE Primary Boiler must be as follows The position of installa tion should be within the building unless otherwise protected by suitable enclosure Adequate space for installation...

Страница 7: ...in 2 0 mbar BURNER INJECTORS Nr 13 x 1 25 ELECTRICAL SUPPLY 230V 50 Hz POWER CONSUMPTION 60 W EXTERNAL FUSE RATING 3 A INTERNAL FUSE 2 A DRY WEIGHT 35 kg WATER CONTENT C H 0 5 litre GAS SUPPLY CONNECT...

Страница 8: ...ar G 30 27 3 mbar min 7 3 mbar 7 0 mbar BURNER INJECTORS Nr 13 x 0 75 ELECTRICAL SUPPLY 230V 50 Hz POWER CONSUMPTION 60 W EXTERNAL FUSE RATING 3 A INTERNAL FUSE 2 A DRY WEIGHT 35 kg WATER CONTENT C H...

Страница 9: ...above 6 inches 150 mm below 0 2 inches 5 mm on each side 1 inch 25 mm in front when installed in a cupboard 4 4 IMPORTANT NOTICE 4 4 1 If the boiler is to be fitted in a timber framed building it shou...

Страница 10: ...bore and microbore central heating systems The following notes are given for general guidance 4 8 2 Pipework Copper tubing to BS 2871 1 1 1971 is reco mended for water pipes Jointing should be either...

Страница 11: ...o BS4814 must be connected at a point close to the inlet side of the circulating pump see Fig 6E or as laid down by the manufacturer The expansion vessel must suit the volume of water in the system se...

Страница 12: ...s could cause noise in the system or evene cause the safety thermostat to trip 4 8 4 Draining tap These must be located in accessible posi tions to permit the draining of the whole system The taps mus...

Страница 13: ...visible water level The bottle should be mounted at least 150 mm 6 in above the highest point of the system and be connected through a non return valve to the return side of the heating system B Where...

Страница 14: ...t exchanger Ravenheat recommended only the use of FERNOX COPAL SENTINEL X100 or SALAMANDER CURROSION GUARD water treatment products which must be used in accordance with the manufacturers instructions...

Страница 15: ...carton containing Fig 15 a boiler fully assembled b installation instructions and user instructions c white paper template d terminal cover plate Polythene bag containing a 1 1 2 BSP Union Gas Cock b...

Страница 16: ...Supplied By www heating spares co Tel 0161 620 6677 17 Fig 18...

Страница 17: ...ges Make sure the casing screws are put to one side in a safe place Fig 19 Fig 20 Fig 21 Fig 28 IMPORTANT Make sure that the elbow s dia 60 mm duct is inserted into the fan the rubber seal and orifice...

Страница 18: ...ed Reassemble together inner and outer flue duct insert centering spring KEY 56 Straight header 57 Elbow header 58 Header gasket 59 Rubber seal 60 60 STD air intake duct 61 STD flue exhaust duct 62 Te...

Страница 19: ...header 57 Fig 31 Position flue into elbow header and push so as to locate inner and outer flue correctly ensuring good seal is made with o rings 5 5 7 Fit terminal cover plate and terminal guard Fig 3...

Страница 20: ...bracket is available from Ravenheat Manufacturing and should be used to support flue length at least every 1 8 metre preferably at each joint this bracket should be secured to wall and flue duct 5 5...

Страница 21: ...must be de burred Reassemble the two tubes insert centering spring 65 Fig 39 5 7 5 Insert the flue assembly into the wall making sure it will not interfere when fixing the boiler on the wall 5 7 6 Lif...

Страница 22: ...mprising of the following pieces 1 RAVENHEAT VERTICAL FLUE complete with terminal assembly for vertical flue application Additional 1000 mm approx Flue Extension pieces as necessary each extension is...

Страница 23: ...outer flue joint byinsertingthespigotendintothesocketendofthenext tube makingsurethesealringsarecorrectlylocated Fig 44 Make sure that the entire flue is adequately suppor ted Use at least one bracket...

Страница 24: ...m Ravenheat Manufacturing Ltd 5 13 2 To gain access to the electrical connection remove the front panel of the case as described in clauses sect 5 4 1 Unscrew the 2 screws that fasten the instrument p...

Страница 25: ...h boiler operating Check with the Local Gas supplier if the pressure differs significantly from 20 mbar natural gas 37 mbar G31 and 29 mbar G30 SECTION 6 COMMISSIONING 6 1 Each boiler has been through...

Страница 26: ...pressure inlet 81 Downstream pressure outlet 104 Gas valve modulator 110 min regulator nut 111 Max regulator nut 114 Electrical connections modulator 115 Electrical connections Power Indicator On Off...

Страница 27: ...ase pressure and anti clockwise to decrease pressure NOTE LPG ONLY The minimun pressure is factory set and sealed and cannot be adjusted 6 9 CHECKING THE FLUE SYSTEM 6 9 1 The flue system should be vi...

Страница 28: ...ition lower left hand sub frame The following notes apply to the appliance anditscontrolsbutitshouldberemembered that attention must also be paid to the heating and hot water circuits with special att...

Страница 29: ...sconnect the electrical connections from the fan motor 7 6 4 Support the fan and remove the two fixing screws and bracket from the front of the flue hood Carefully withdraw from condensing heat exchan...

Страница 30: ...ve condensing heat exchanger sect 7 6 5 7 9 4 Remove the flue hood sect 7 7 Fig 54 Fig 55 7 9 TO REMOVE REPLACE COMBUSTION CHAMBER INSULATION PANELS Fig 63 7 9 1 Remove front casing sect 7 3 Remove de...

Страница 31: ...Supplied By www heating spares co Tel 0161 620 6677 Fig 58 32 Fig 56 Fig 57...

Страница 32: ...7 3 and remove the lower grating 7 16 2 Remove the 2 screws that fasten the instrument panel 7 16 3 Lower the instrument panel down by rotating it on its own hinges 7 16 4 Disconnect the electrical co...

Страница 33: ...Supplied By www heating spares co Tel 0161 620 6677 34 Fig 60 Fig 61 Fig 62 Fig 63...

Страница 34: ...ession chamber front cover sect 7 3 4 7 24 2 Detach the wires that connect to the pressure switch make sure that these wires are later reconnected to the same poles 7 24 3 Unscrew the two screws that...

Страница 35: ...Supplied By www heating spares co Tel 0161 620 6677 36 SECTION 8 FAULT FINDING Stat to maximum Ensure external controls calling for heat Room Stat Time Clock TRV...

Страница 36: ...Supplied By www heating spares co Tel 0161 620 6677 Section 9 ELECTRICAL SYSTEM DIAGRAM Fig 94 37...

Страница 37: ...Supplied By www heating spares co Tel 0161 620 6677 38 9 0 GENERAL SCHEMATIC DIAGRAM WIRING TO EXTERNAL SWITCHES AND THERMOSTATS VOLT FREE Fig 95 Fig 95 1...

Страница 38: ...Supplied By www heating spares co Tel 0161 620 6677 9 1 WIRING TO Y AND S PLAN INSTALLATIONS USING AN EXTERNAL PROGRAMMER Y PLAN 39 S PLAN Fig 96 Fig 97...

Страница 39: ...illustrated by drawings 10 air intake bend 90 10 flue exhaust bend 90 11 air inlet terminal 12 flue exhaust terminal 13 45 air intake bend duct 13 45 flue exhaust bend 14 flue exhaust duct 14 air inta...

Страница 40: ...cone grease to ensure easy snug fit NOTE Exhaust flue must slope 2 down towards the boiler 35 mm fall per metre Spacing Clips Spacing clips are available on request should they be required NOTE for ec...

Страница 41: ...he boiler 35 mm fall per metre IMPORTANT see Fig 6 and 42 for terminal clearances Exhaust suction system with two separate pipes throu gh a single vertical wall Maximum distance D I E Totale exhaust i...

Страница 42: ...Supplied By www heating spares co Tel 0161 620 6677 section 10 EXPLODED PARTS DIAGRAM 43...

Страница 43: ...11 0008VAL09015 0 Dungs gas valve 12 0005PRE06006 0 Air Pressure Switch 13 0001DIA06005 0 E23 730 Flue restriction ring 79 HE F2 14 0014TUB01006 1 Red Nylon tube from pressure switch 15 0007TER08010 0...

Страница 44: ...x 2 gas valve 34 5018025 372851 Gasket 18 5 x 11 6 x 2 35 5018030 372867 Gasket 24 x 15 x 2 36 0019CUR06005 1 Elbow header 37 0019PR005005 0 Flue extension duct complete 38 0019TER06005 1 Flue duct an...

Страница 45: ...Telephone 0044 0 113 252 7007 Tfax 0044 0 113 238 0229 Website www ravenheat co uk E mail sales ravenheat co uk Ravenheat reserves the right to make changes and improvements in our products which may...

Страница 46: ...FOR ALL BOILERS YES NO YES NO CONTROLS To comply with the Building Regulations each section must have a tick in one or other of the boxes REQUIREMENT MEASURES PROVIDED 1 TIME AND TEMPERATURE CONTROL...

Страница 47: ...DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID SERIAL No COMMENTS SIGNATURE SERVICE 2 DATE ENGINEER NAME COMPAN...

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