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CHAPTER

Installation: Overview

CHAPTER 4

INSTALLATION

OVERVIEW

The following steps must be completed to install the Raven Sidekick Pro™ ICD injection system:
1. Select and plumb the point of injection.

a. Install carrier and chemical injection check valves.
b. Install in-line mixer.

See the

Initial Plumbing and Point of Injection

section on page 16.

2. Mount the Sidekick Pro™ ICD injection module or tank.

See the

Mount the Injection Module

section on page 21 or th e

Mount the Chemical Tank

section on page 22.

3. Mount the Sidekick Pro™ ICD injection pump.

See the

Mount the Sidekick Pro™ ICD Pump and Chemical Tank

section on page 21.

4. Plumb the Sidekick Pro™ ICD pump and injection lines into the main carrier line at point of injection.

See the

Sidekick Pro™ ICD Injection System Plumbing

section on page 24.

5. Install the closed calibration system (if equipped).

See the

Plumb the Sidekick Pro™ ICD Closed Calibration System

section on page 25.

6. Plumb the rinse system.

See the

Plumb the Rinse Assist System

section on page 26.

7. Connect the Sidekick Pro™ ICD injection pump to the ISOBUS and a source of electrical power.

See the

ISOBUS and Power Connections

section on page 28

The following sections provide detailed information and procedures to assist with completing the above steps.

Contact a local Raven dealer with questions or for further assistance during the installation procedure.

FIGURE 1. Example Sidekick Pro™ ICD Injection System

Содержание Sidekick Pro

Страница 2: ...ven Industries shall not be held responsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and sate...

Страница 3: ...tion 16 Initial Plumbing and Point of Injection 16 Best Practices 16 Mount the Sidekick Pro ICD Pump and Chemical Tank 21 Mount the Injection Module 21 Mount the Chemical Tank 22 Mount the Sidekick Pr...

Страница 4: ...Inactive DTCs 42 Chapter 6 System Maintenance 43 Maintenance and Storage 43 Check Valve Maintenance 44 Pump Cam and Bearing 47 Piston Seal Replacement 47 Injection Pump Pressure Transducer 50 Injectio...

Страница 5: ...ve the following safety measures when operating the implement after installing this Raven system Do not operate this Raven system or any agricultural equipment while under the influence of alcohol or...

Страница 6: ...ter use of agricultural chemicals or products After handling or applying agricultural chemicals Thoroughly wash hands and face after using agricultural chemicals and before eating drinking or using th...

Страница 7: ...as much as possible Proper hose routing should Secure hoses and prevent hoses from hanging below the implement Provide sufficient clearance from moving components and operational zones around shafts u...

Страница 8: ...ticulation and pivot points Clamp harnessing securely to force controlled movement of the harness Avoid abrasive surfaces and sharp edges such as sheared or flame cut corners fastener threads or cap s...

Страница 9: ...be controlled through a single UT working set NOTE Priming calibration rinsing and diagnostics options are available from the individual ICD working set Refer to the rate controller operation manual...

Страница 10: ...pump In line mixer Check valves Cabling required to connect injection system components and existing ISOBUS The following ISOBUS control consoles may be used with the injection system Viper 4 CR7 or...

Страница 11: ...ly product PUMP CALIBRATOR The pump calibrator kit P N 063 0173 260 provides a quick tool to check pump efficiency and verify that the pump is ready for operation RINSE ASSIST The Sidekick Pro Rinse A...

Страница 12: ...ystem troubleshooting INTEGRATED CALIBRATION SWITCH FOR USE WITH PUMP CALIBRATOR ASSEMBLY ONLY The integrated motor control ECU also features a sealed calibration switch The sealed calibration switch...

Страница 13: ...me FLOW MONITORING The Sidekick Pro ICD offers enhanced monitoring of pump operation during chemical injection applications to alert the operator to conditions such as an empty chemical supply tank lo...

Страница 14: ...5 59 dL min P N 063 0174 780 1 40 oz min 0 3 11 8 dL min P N 063 0174 781 Maximum Operating Pressure 150 psi 1034 kPa Maximum Power Required 1 4 HP 186 4 W Maximum Recommended Suction Lift 2 ft 0 6 m...

Страница 15: ...E 2 Sidekick Pro ICD Injection Pump Dimensions NOTE 1 40 oz min pump shown Overall length of the 5 200 oz min pump is 16 19 inches 41 12 cm Other basic dimensions are the same for 5 200 oz min pump Di...

Страница 16: ...shape the future of our product documentation and the overall service we provide We appreciate the opportunity to see ourselves as our customers see us and are eager to gather ideas on how we have bee...

Страница 17: ...on page 21 4 Plumb the Sidekick Pro ICD pump and injection lines into the main carrier line at point of injection See the Sidekick Pro ICD Injection System Plumbing section on page 24 5 Install the c...

Страница 18: ...h the injection system will normally be used it may be more desirable to place the injection point after the flow meter This configuration may help to extend the service life of the flow meter and com...

Страница 19: ...line in front of the point of injection to prevent back flow to the chemical reservoir Refer to Table 2 on page 18 for assistance with proper sizing of the carrier check valve 5 Install a 12 PSI chem...

Страница 20: ...led with the flow arrow pointing in the direction of flow through the valve 333 0011 100 046 1 2 F NPT 1 2 M NPT N A Injection Point Check Valvec c 102 Identifier Rated for 12 PSI 82 7 kPa cracking pr...

Страница 21: ...Plumbing and Point of Injection 19 INSTALLATION FIGURE 4 In Line Mixer Selection Chart P N 333 9000 010 P N 063 0173 770 P N 063 0171 303 P N 063 0159 632 P N 063 0171 300 P N 063 0173 737 P N 063 017...

Страница 22: ...a The flow coefficient Cv is the volume per minute water at which the pressure drop equals 1 PSI 6 9 kPa 063 0171 303 Stainless Steel Pipe Polypropylene Fittings No 1 25 GPM 94 64 L m 063 0159 632 1...

Страница 23: ...tank a 50 gallon 189 27 L chemical supply tank or without a chemical tank to connect the injection system with an existing tank on the vehicle or purchased separately Mount the injection module platf...

Страница 24: ...cal tank and injection pump may cause high vacuum pressures on the pump inlet long pump priming times difficulty priming the pump and larger amounts of chemical waist during rinsing If vacuum errors a...

Страница 25: ...n correctly if the pump is mounted in any other orientation Mount the Sidekick Pro ICD in a location which provides access to the pump and ECU to simplify calibration and troubleshooting FIGURE 8 Side...

Страница 26: ...ing that may collapse when a vacuum is applied during pump operation The product line should be as straight as possible Avoid low spots in plumbing to ease pump priming and avoid chemical waste STRAIN...

Страница 27: ...brator to work improperly The Sidekick Pro injection system includes the pump calibrator a 3 way ball valve and vented check valve which allows the system to detect whether the pump is primed and also...

Страница 28: ...nitor Sensor is Needed TABLE 6 Rinse Assist Kit P N 117 0171 733 Item Quantity Part Number Description 1 1 334 0001 079 Valve 1 2 BL MNFD L Port 180 KZ Actuated EH7 2 2 334 0001 075 Fitting 3 4 FNPT A...

Страница 29: ...valve comes set up with the ports as shown With power removed from the valve the normally open port can be determined by looking into the left or right portion of the valve The side of the valve that...

Страница 30: ...4 Minimum size required for low volume pump of the chemical side is 1 2 Refer to the Plumbing the Rinse Assist System section on page 28 for assistance with completing the plumbing connections for th...

Страница 31: ...ontrolled clean power source 3 Connect the ground directly to the vehicle battery 4 Node logic power should be connected to a clean power bus relay NOTE The high current power and ground lead wires ar...

Страница 32: ...nd run the pump in Auto application mode 5 Check for any leaks at each plumbing connection before applying chemicals with the injection system It is also recommended to check the system periodically a...

Страница 33: ...and amber when the flow monitor is sensing the flow monitor magnet shuttle assembly The flow monitor sensor registers the magnet shuttle assembly passing the sensor to provide an output signal SIDEKI...

Страница 34: ...range from 60 100 and will vary depending on ambient temperature product viscosity system plumbing and system pressure Current Volume Displays the volume of product dispensed during field operation an...

Страница 35: ...negative value will decrease the amount pumped If the volume caught during a catch test or pumped during normal operation is less than the desired volume pumped increase the Flow Correction by the dif...

Страница 36: ...onitored rate is within 10 of the target rate the target rate will be displayed as the actual rate Alarms Description DI Efficiency Limit The minimum allowable efficiency for the DI pump Typical value...

Страница 37: ...ling ECU Tank Percentage Displays the current percentage of the tank volume to the tank capacity Pressure Displays the pressure at the injection pump pressure transducer Current Volume Displays the vo...

Страница 38: ...vision Software Part Number SYSTEM READINGS This screen displays the ECU Power Motor Power and ECU Temperature SYSTEM HOURS This screen shows the Software Hours and Engaged Hours CAN BUS INFORMATION T...

Страница 39: ...erify the following conditions exist a Injection pressure is less than 12 PSI 82 7 kPa b Pump is off c Vacuum pressure is less than 11 5 29 cm of mercury NOTE The vacuum switch on the pump will engage...

Страница 40: ...e way down and gently replace the calibrator cover FIGURE 2 Calibration Process NOTE Do not over tighten the calibrator cover 5 Verify the following conditions exist a Injection pressure is less than...

Страница 41: ...ssage during the calibration process verify that the conditions from step 5 exist If the problem continues refer to Chapter 7 Troubleshooting for troubleshooting steps 11 Verify the calibrator plunger...

Страница 42: ...e hand valve on the injection pump outlet port to pump the fluid to the catch vessel through the recirculation line FIGURE 5 Hand Valve Position for Recirculation 2 Verify the following conditions exi...

Страница 43: ...caught volume should be within 3 of the desired amount If the caught volume is off by more than 3 adjust the Flow Correction percentage value Increase the Flow Correction by the approximate error perc...

Страница 44: ...7 Troubleshooting for additional information on Diagnostic Trouble Codes CLEAR DIAGNOSTIC TROUBLE CODES Press the Clear DTCs icon to clear the diagnostic trouble codes VIEW DTC INFO Press View DTC Inf...

Страница 45: ...onal maintenance may result in damage to injection system or reduce the service life of the injection pump 1 Empty product from the chemical supply tank and flush the injection pump with water 2 Remov...

Страница 46: ...s CHECK VALVE MAINTENANCE Small particles hard or dried crystallized chemical rust sand or grit may build up around the check valve seals Over time this may cause a noticeable decrease in the accuracy...

Страница 47: ...s and small parts To prevent the loss of parts place the valve assembly inside a clear plastic bag while disassembling 5 Examine the guide spring poppet and poppet O ring for wear pitting swelling or...

Страница 48: ...Fitting Plug 107 0171 519 2 O ring 219 0002 912 2 O ring 219 0002 912 3 Guide Poppet 107 0159 934 3 Retainer Intake 107 0171 459 4 Spring 314 0000 006 4 Spring 314 0000 005 5 Poppet 107 0159 935 5 Gui...

Страница 49: ...urn freely or smoothly replace the bearing 4 Apply a heavy coating of automotive grease to the area where the piston engages the cam bearing and reassemble pump to motor PISTON SEAL REPLACEMENT NOTE N...

Страница 50: ...on Manual FIGURE 4 Drive Bearing Assembly to Motor Spacing FIGURE 5 Pump Head Parts and Seal Installation 26 289 mm 0 127mm 1 035 0 005 Piston 5 Bearing 2 Places 1 4 Places Torque to 41 in lbs 17 plac...

Страница 51: ...and should only be replaced with O rings supplied by a local Raven dealer 7 Remove the piston from the pump 8 Replace the piston and the piston bearings 9 Replace the seals and O rings into the pump h...

Страница 52: ...pump head 4 Apply RectorSeal or equivalent thread sealant to the new pressure transducer and thread into the pump head 5 Tighten the pressure transducer body to secure the pressure transducer NOTE Do...

Страница 53: ...ly RectorSeal or equivalent thread sealant to the new vacuum switch and thread into the pump head 5 Tighten the vacuum switch body to secure the vacuum switch NOTE Do not over tighten the vacuum switc...

Страница 54: ...mp Head and Flow Monitor Sensor 1 Disconnect the sensor cable from the motor control cabling 2 Loosen the locking nut on the switch assembly and remove the old sensor assembly from the pump head 3 Loo...

Страница 55: ...onal proceed with the following steps 3 Remove the inlet and outlet cartridge valves and rinse with clean water 4 Place cartridges in a plastic envelope for shipping 5 Run clean water through both the...

Страница 56: ...CHAPTER 6 54 SideKick Pro ICD 1 40 oz min and 5 200 oz min Installation Operation Manual...

Страница 57: ...high current power is present at the motor control ECU the high current power indicator will be on CAN Status The CAN status indicator will flash once per second if the motor control ECU is communicat...

Страница 58: ...ntinue field applications 17 Low tank volume remaining Refill the product to continue field applications 523167 2 Injection pressure sensor disconnected 1 Verify good connection to the pressure sensor...

Страница 59: ...rate low Check for Fouled pump check valves Air leaks on the injection pump inlet Air in the chemical Plugged inlet strainer Chemical too thick to flow through the pump Calculate the volume per minute...

Страница 60: ...ly inspect and clean the check valves Verify the pump check valves are assembled correctly verify the intake valve spring is the lighter spring and verify the discharge valve spring is the heavier spr...

Страница 61: ...mbing and Point of Injection 16 Injection Module 21 Overview 15 Sidekick Pro Pump 23 Verifying Sidekick Pro 30 M Maintenance 43 Seasonal Maintenance and Storage 53 O Overview 7 Injection System Compon...

Страница 62: ...Index 60 SideKick Pro ICD 1 40 oz min and 5 200 oz min Installation Operation Manual...

Страница 63: ...r s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries...

Страница 64: ...claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box...

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