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5.2. Tightening the bolts before first use 

 
After you unpack the pump, and before you use it for the first time, check and tighten external 
fasteners. Tighten the fluid cover screws first, then the manifold screws. (Refer to Figure 6 for torque 
figures). This keeps the manifolds from interfering with tightening the fluid covers.  
After using a day check the fasteners again and adjust the torque if necessary.  Recommended 
frequency for tightening fasteners varies with pump usage, a general guideline is to retighten fasteners 
every two months. (Refer to Figure 6 for torque figures).  
Exhaust gas may contain dirtying materials. In case of polluting your fluid container, place the exhaust 
hose away from it. (Refer to Exhaust Air section. Item 5.7) Fasten the pump foot tightly to the platform 
with bolts. Always use seals (teflon, etc) when connecting with bolts. 
 
 

Pump 

Type 

Part 

Bolt 

Torque 

N.m 

RAN 1.5

’’ 

 

Air valve 

M6 

6.8-7.6 

Body 

M8 

15-18 

Diaphragm bolt 

M12 

28-36 

Manifold 

M8 

15-18 

 

 

 

 

 

 

 

 

 

 

Figure 6 

– Pump parts tightening torque table.

 

 
5.3. COMPRESSED AIR CONNECTION 

A bleed-type master air valve is required in your system to relieve air trapped between this valve and 
the pump. Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury, 
including splashing in the eyes or on the skin, injury from moving parts, or contamination from 
hazardous fluids. See Fig. 7. 

 

1-Refer  to  the  Figure  7  for  the  connection  scheme.  Fix  these  accessories  to  the  wall  or  to  a 
bracket. The air line feeding the accessories must be grounded. 
2- Install a filter - 

regulator to the air line. Use a 5μ (micron) air filter. The pressure of 

liquid outlet should be level with the 

air regulator’s. Air line filter is for cleaning the dust 

and humidity from the compressor air. 
3- Install an air discharge valve below the pump inlet air line. It will be used to discharge 
remaining air in the pump. Install the main air valve above all air line accessories and use it 
to cut off the main air from the accessories while maintaining or cleaning. 
4-Use a flexible air hose between the pump air inlet and accessories at minimum 3/8 inch 
(9.5 mm) inner diameter and not longer than 2 meters. For a hose longer than 2 m, 
enlarge the inner diameter respectively. 

 

5.4 Important points when connecting compressed air to diaphragm pump 

1-

 Pay attention not to let any object enter the pump before connecting to compressed air 

system. 

2-

 Before connecting to compressed air system, remove all particles from the system using 

blown air.  

3-

If the hose connections are sealed with teflon tape, wind the tape a few screw teeth before 

the end of the connecting accessory to avoid any teflon pieces entering the system. 

 4-

 When using screw connections, note not to mis-screw or apply excessive power on the 

screws. 

  

 

 

Содержание E40-SX

Страница 1: ...RAGM PUMP 5 0 MOUNTING AND CONNECTING OF DIAPHRAGM PUMP 6 0 INSTRUCTIONS AND MANUAL OF DIAPHRAGM PUMP 7 0 ASSEMBLY AND DISMANTLING OF PARTS 8 0 PERIODIC MAINTENANCE 9 0 STORAGE OF DIAPHRAGM PUMP 10 0...

Страница 2: ...not surpass the strength of minimum system compound j Learn hazards or potential dangers of your fluid k Choose the wet pump parts material resistant to your fluids Refer to the Proper Material Fluid...

Страница 3: ...t or physical damage Use only genuine RAN parts and accessories WARNING Running the pump with hot liquids may cause the surface of the pump to heat up above 80 Co Under these conditions it is pump own...

Страница 4: ...erial Temperature limits BUNA N 12 2 C 65 6 C PTFE teflon 4 C 104 4 C Santoprene 28 9 C 104 4 C Polyurethane 12 2 C 65 6 C V TON 40 C 176 7 C Neoprene 17 8 C 93 3 C EPDM 51 1 C 137 8 C 3 0 DIAPHRAGM P...

Страница 5: ...ces diaphragm A away from the center block while at the same time the connected shaft pulls diaphragm B to the center block Diaphragm A is now on its discharge stroke Diaphragm A forces the inlet valv...

Страница 6: ...MATERIAL DIAPHRAGM MATERIAL A 1 4 A Aluminium 0 Buna N B 1 2 P Polyproplene 1 PTFE teflon BODY MATERIAL C 3 4 C Cast Iron S Santoprene INLET OUTLET D 1 S Stainless Steel E 1 F 2 G 3 3 3 Main parts of...

Страница 7: ...pump main dimensions Figure 3 Diaphragm pump main dimensions 4 0 HANDLING MOVING OPENING THE PACKAGE OF DIAPHRAGM PUMP Handle the pump from manifolds to move Pumps are packed in carton boxes Figure 4...

Страница 8: ...ed in a perpendicular position as shown in Figure 5 Never place the pump at an angle lying on the ground or upside down The pump will not run correctly and check valves and diaphragms will wear out ve...

Страница 9: ...or on the skin injury from moving parts or contamination from hazardous fluids See Fig 7 1 Refer to the Figure 7 for the connection scheme Fix these accessories to the wall or to a bracket The air li...

Страница 10: ...onductive fluid hose or pipe The pump fluid outlet is 2 f 2 Screw the fluid fitting into the pump outlet securely 3 Install a fluid drain valve at the pump outlet 4 Install a fluid shut off valve at t...

Страница 11: ...ent The pump exhaust air may contain contaminants Ventilate to a remote area if the contaminants could affect your process When transferring hazardous fluids follow the steps below 1 Remove the muffle...

Страница 12: ...e of the diaphragm balls and ball seats defines the temperature resistance of the pump 6 1 Flush the pump before use Pump is tested with water Flush the pump with a proper solvent before use if your f...

Страница 13: ...e fluid you are pumping Shut off the valve on the fluid inlet hose if installed Have a container ready to catch the drainage Pull out the fluid inlet hose from the manifold Unravel it from the ground...

Страница 14: ...bly and the diaphragm shaft out of the center housing Hold the shaft with a 17 mm open end wrench and remove the bolt from the shaft 7 Disassemble the remaining diaphragm assembly 8 Inspect the diaphr...

Страница 15: ...at the sides of the valve Push a tap with your finger until the valve core comes out 4 Valve core should move in the valve body little bit tightly If it moves loosely the teflon rings must be worn The...

Страница 16: ...air filter and regulator 2 Check if there is water or moisture in the filter 3 Check the air pressure set value of the pressure regulator 4 After you finish work clean the pump by pumping a suitable s...

Страница 17: ...rings Loose diaphragm shaft bolt Tighten or replace Damaged o ring Replace 5 Fluid in exhaust air Diaphragm is ruptured Replace Loose diaphragm shaft bolt Tighten or replace Damaged o ring Replace 6...

Страница 18: ...weather clean the pump after use 10 0 PRECAUTIONS ON DISPOSING OF THE DIAPHRAGM PUMP Do the precautions before disposing of the pump Discharge the pump completely Disconnect all the hoses Clean the pu...

Страница 19: ...B2711 Pilot shaft cage 5 32 Diaphragm clamp washer 2 10 E2844 Pilot shaft 1 33 E1843 Body 2 11 B2911 Pilot shaft ring 2 34 Body fixing bolt 16 12 E3043 Valve 1 35 Body fixing washer 16 13 E3242 Valve...

Страница 20: ...Figure 13a Pump assembly scheme for RAN 2...

Страница 21: ...ATTACHMENT 1 1 DIAPHRAGM PUMP PERFORMANCE CHARTS Reduce the flow rate by 20 if there are Teflon diaphragms on your pump...

Страница 22: ...ill be made at a reasonable charge which charges may include the costs of parts labor and transportation Gisan s sole obligation and buyer s sole remedy for any breach of warranty shall be as set fort...

Страница 23: ...Gisan Makine San Tic Ltd ti Birlik Sanayi Sitesi 3 Cadde No 83 Beylikd z Istanbul Turkey Tel 00 90 212 875 03 17 pbx Faks 00 90212 875 03 18 E mail Web info ranpump com www ranpump com 25082012...

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