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UltraRAE 3000 User’s Guide

Read Before Operating

This manual must be carefully read by all individuals who have or
will have the responsibility of using, maintaining, or servicing this
product. The product will perform as designed only if it is used,
maintained, and serviced in accordance with the manufacturer’s
instructions. The user should understand how to set the correct
parameters and interpret the obtained results.

CAUTION!

To reduce the risk of electric shock, turn the power off before
removing the instrument cover. Disconnect the battery before
removing sensor module for service. Never operate the instrument
when the cover is removed. Remove instrument cover and sensor
module only in an area known to be non-hazardous.

ATEX WARNING!

To reduce the risk of electrostatic ignition, do not use the instrument
without the rubber boot in place.

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Содержание UltraRAE 3000

Страница 1: ...UltraRAE 3000 User s Guide Rev C August 2010 P N 059 4023 000 Ex Ox Tox Gasdetectie Westerdreef 5V 2152 CS Nieuw Vennep Telefoon 0252 620885 E mail info exoxtox nl Website www exoxtox nl...

Страница 2: ...th part 15 of the FCC rules Operation is subject to the following conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interfer...

Страница 3: ...On Zero 24 8 3 Turning The Instrument Off 24 8 4 Operating The Built In Flashlight 24 8 5 Pump Status 25 8 6 Calibration Status 26 9 Operating Modes 27 10 Compound Specific Operation 31 10 1 Compound...

Страница 4: ...4 Exiting Two Point Calibration In Basic User Level 55 20 Three Point Calibration 56 20 1 Span 2 Calibration 58 20 2 Exiting Three Point Calibration 59 21 Programming Mode 60 21 1 Entering Programming...

Страница 5: ...22 7 15 LCD Contrast 86 22 7 16 Lamp ID 86 23 Humidity Compensation 87 24 Hygiene Mode 87 24 1 Basic User Level Hygiene Mode 88 24 2 Entering Search Mode From Hygiene Mode 90 24 3 Optional Graphic Sc...

Страница 6: ...apter 105 27 2 PID Sensor Lamp Cleaning Replacement 107 27 3 Cleaning The PID Sensor 108 27 3 1 Cleaning The Lamp Housing Or Changing The Lamp 108 27 3 2 Determining The Lamp Type 109 27 3 3 Sampling...

Страница 7: ...The user should understand how to set the correct parameters and interpret the obtained results CAUTION To reduce the risk of electric shock turn the power off before removing the instrument cover Di...

Страница 8: ...for several minutes the residual vapor in the detector chamber will be cleared and the reading should return to zero The battery of the instrument discharges slowly even if it is turned off If the in...

Страница 9: ...aving an oxygen concentration greater than 21 Substitution of components may impair intrinsic safety Recharge batteries only in non hazardous locations Do not mix old and new batteries or batteries fr...

Страница 10: ...e ayant une concentration d oxyg ne plus lev e que 21 La substitution de composants peut compromettre la s curit intrins que Ne charger les batteries que dans des emplacements d sign s non dangereux N...

Страница 11: ...eV gas discharge lamp It also can be used to measure total volatile organic compound VOC as a broadband monitor by utilizing the PID with a 9 8 eV 10 6 eV or 11 7 eV lamp Features include Lightweight...

Страница 12: ...consists of a PID with associated microcomputer and electronic circuit The unit is housed in a rugged case with a backlit LCD and 3 keys to provide easy user interface It also has a built in flashlig...

Страница 13: ...ts Charge contacts for plugging directly to its charging station Easy to use separation tube holder USB communication port for PC interface Protective rubber cover 4 Specifications Size 10 L x 3 W x 2...

Страница 14: ...r cleaning and replacement Correction Factors Over 200 VOC gases built in based on RAE Systems Technical Note TN 106 Calibration Two point field calibration of zero and standard reference gases Calibr...

Страница 15: ...WA alarm Operating Mode Hygiene or Search mode Alarm Buzzer 95dB at 12 30cm and flashing red LEDs to indicate exceeded preset limits low battery voltage or sensor failure Alarm Type Latching or automa...

Страница 16: ...n battery pack part number 059 3051 000 is also available To install the adapter in the instrument 1 Remove the alkaline battery adapter from the instrument by sliding the tab and tilting out the adap...

Страница 17: ...its Travel Charger or Charger Stand the alkaline battery will not be recharged The internal charging circuit is designed to prevent damage to alkaline batteries and the charging circuit when alkaline...

Страница 18: ...arger Stand s contacts transferring power without other connections Travel Charger Charger Stand Note Before connecting the charger to the instrument visually inspect the contacts to make sure they ar...

Страница 19: ...battery icon is no longer animated and shows a full battery The message Fully charged is shown If the Charger Stand or Travel Charger is used its LED glows continuously green Note If you see the Batt...

Страница 20: ...y begins charging automatically During charging the Secondary LED in the Charger Stand blinks green When charging is complete it glows steady green Release the battery from the Charger Stand by pullin...

Страница 21: ...r the Li ion battery or alkaline batteries are removed This backup battery should last approximately five years and must be replaced by an authorized RAE Systems service technician It is not user repl...

Страница 22: ...The LCD display provides visual feedback that includes the reading time battery condition and other functions LEDs and flashlight Display Y key N key MODE key Flashlight on off key In addition to the...

Страница 23: ...g the bottom of the display are mapped to the keys These change as menus change but at all times the left pane corresponds to the Y key the center pane corresponds to the MODE key and the right pane c...

Страница 24: ...tion needed Indicates that calibration should be performed Radio power Indicates whether radio connection is on or off Radio signal Indicates signal strength in 5 bar bargraph Battery Indicates batter...

Страница 25: ...ent is fully charged and calibrated it is ready for immediate operation 8 1 Turning The Instrument On Simple 1 With the instrument turned off press and hold MODE 2 When the display turns on release th...

Страница 26: ...8 3 Turning The Instrument Off 1 Press and hold the Mode key for 3 seconds A 5 second countdown to shutoff begins 2 When you see Unit off release your finger from the MODE key The instrument is now of...

Страница 27: ...ings or pump stalling During normal operation the pump icon alternately shows inflow and outflow as shown here During duty cycling PID lamp cleaning the display shows these icons in alternation If the...

Страница 28: ...Calibration is required and indicated by this icon if The lamp type has been changed for example from 10 6 eV to 9 8 eV The sensor module has been replaced It has been 30 days or more since the instr...

Страница 29: ...can change modes using a password and using the instrument s navigation In other cases you must use ProRAE Studio software The following two sections cover operation in the two modes Compound Specific...

Страница 30: ...UltraRAE 3000 User s Guide Compound Specific Tube Note Dashed line indicates automatic progression 28...

Страница 31: ...UltraRAE 3000 User s Guide 29...

Страница 32: ...is is outlined in detail on page 88 The other options covered later in this guide are User Mode Advanced page 92 Operation Mode Hygiene User Mode Advanced page 96 Operation Mode Search Using ProRAE St...

Страница 33: ...nt 5 UltraRAE 3000 displays and logs measurement 6 Remove the separation tube 10 3 Performing A Measurement Before performing a compound specific measurement for Benzene or Butadiene using a RAE Sep s...

Страница 34: ...ion and Placing A Tube Into The UltraRAE 3000 instructions before pressing any buttons on the UltraRAE 3000 Once the tube is in place then proceed to measuring IMPORTANT Once a tube s ends are broken...

Страница 35: ...aration tubes and remove one 2 Place the tip in the package s tube tip breaker the small hole on the front and snap off the tip 3 Turn the tube around and snap off the other end CAUTION Handle tubes w...

Страница 36: ...ANT Do not overtighten any portion of the sampling assembly Note When the UltraRAE 3000 is used for VOC monitoring no tube is inserted IMPORTANT To ensure that there are no leaks periodically test the...

Страница 37: ...by pressing N at any time Once the countdown is complete the reading is shown Press Y to continue sampling with the tube for 15 minutes to establish a STEL reading or press N to return to the main me...

Страница 38: ...nu which shows the tube type instead of the CF correction factor Press N to advance to this screen If you press Y you are asked Clear peak value Are You Sure to confirm Press Y to clear the Peak value...

Страница 39: ...put the inlet back together Then press N This display is shown After a few seconds the UltraRAE 3000 enters VOC mode and shows this display You can step through the rest of the steps by pressing N rep...

Страница 40: ...is gives you the most commonly needed features while requiring the fewest parameter adjustments Pressing N steps you from one screen to the next and eventually return to the main display If you do not...

Страница 41: ...UltraRAE 3000 User s Guide Note Dashed line indicates automatic progression 39...

Страница 42: ...description of zero calibration Start zero calibration by pressing Start Y You see the message Zeroing followed by a 30 second countdown Note You can press MODE to quit bypassing the zero air calibra...

Страница 43: ...entration alarm limit settings If the concentration exceeds any of the preset limits the loud buzzer and red flashing LED are activated immediately to warn you of the alarm condition In addition the i...

Страница 44: ...eeds STEL limit 1 Beep flash per second Pump icon flashes Pump failure 3 beeps flashes per second Lamp PID lamp failure 3 beeps flashes per second plus Lamp message on display Battery icon flashes Low...

Страница 45: ...vides a 450 to 550 cc per minute flow rate Connecting a Teflon or metal tubing with 1 8 inside diameter to the gas inlet port of the instrument this pump can pull in air samples from 200 61 m away hor...

Страница 46: ...time to a PC 15 1 Datalogging Event When Datalogging is enabled measurement readings are being saved These data are stored in groups or events A new event is created and stored each time the instrume...

Страница 47: ...snapshot single event capture initiated by pressing MODE sampling See page 65 for details Note You can only choose one datalog type to be active at a time 16 Accessories The following accessories are...

Страница 48: ...off it automatically turns on 3 While charging the display message shows Charging The Primary LED on the cradle flashes green when charging 4 When the battery is fully charged the LED changes to glowi...

Страница 49: ...brane with a 0 45 micron pore size to prevent dust or other particles from being sucked into the sensor manifold which would cause extensive damage to the instrument It prolongs the operating life of...

Страница 50: ...sed in the calibration process It regulates the gas flow rate from the Span gas cylinder into the gas inlet of the instrument during calibration process The maximum flow rate allowed by the flow contr...

Страница 51: ...3000 User s Guide 19 Standard Two Point Calibration Zero Span The following diagram shows the instrument s calibrations in Basic Hygiene mode Hygiene mode Note Dashed line indicates automatic progres...

Страница 52: ...sing MODE Note If you inadvertently press Y and change any of the numbers simply press MODE and you will be directed to the calibration menu The Calibration screen is now visible with Zero Calibration...

Страница 53: ...nts or a charcoal filter can be used At the Zero Calibration menu you can proceed to perform a Zero calibration or bypass Zero calibration and perform a Span calibration You may also go back to the in...

Страница 54: ...rocedure determines the second point of the sensor calibration curve for the sensor A cylinder of standard reference gas span gas fitted with a 500 cc min flow limiting regulator or a flow matching re...

Страница 55: ...will see the name of your Span gas the default is isobutylene and the span value in parts per million ppm IMPORTANT If you are using the UltraRAE 3000 to test for benzene it is recommended that you c...

Страница 56: ...e a confirmation message that says Span is aborted and then the Zero calibration menu appears You can then proceed to perform a Zero calibration perform a Span calibration or exit to the topmost Calib...

Страница 57: ...c User Level When you are done performing calibrations press MODE which corresponds with Back on the display You will see the following message Updating settings The instrument updates its settings an...

Страница 58: ...libration gas Note Once the third calibration is set you do not need to use ProRAE Studio to allow future 3 point calibrations Also you can only disable 3 point calibration capability by using ProRAE...

Страница 59: ...UltraRAE 3000 User s Guide Note Dashed line indicates automatic progression 57...

Страница 60: ...tive is to use a regulator with 500 cc min flow but allow the excess flow to escape through a T or an open tube In the latter method the span gas flows out through an open tube slightly wider than the...

Страница 61: ...he process You will see a confirmation message that says Span is aborted and then the Zero calibration menu will appear You can then proceed to perform a Zero calibration perform a Span calibration or...

Страница 62: ...is Basic you must provide a 4 digit password to enter 21 1 Entering Programming Mode 1 Press and hold MODE and N until you see the Password screen 2 Input the 4 digit password Increase the number from...

Страница 63: ...with the name of the menu shown at the top of the display and the corresponding icon highlighted As you repeatedly press N the selection moves from left to right and you see these screens Note When yo...

Страница 64: ...n Meas Gas High Alarm Clear Datalog Radio Power Span Calibration Meas Unit Low Alarm Interval Op Mode Tube Selection STEL Alarm Data Selection Site ID TWA Alarm Datalog Type User ID Alarm Mode User Mo...

Страница 65: ...22 2 Navigating Programming Mode Menus Navigating through the Programming Mode menus is easy and consistent using a single interface format of Select Back and Next at the top level The three control...

Страница 66: ...ir and Span Select Zero or Span Calibration by pressing N Once your choice is highlighted press Y 22 3 1 Zero Calibration The procedure for performing a zero calibration is covered on page 49 22 3 2 S...

Страница 67: ...last ten gases used by your instrument The list is built automatically and is only updated if the gas selected from Custom Gases or Library is not already in the Last Ten This ensures that there is no...

Страница 68: ...to the Programming Mode menus by pressing MODE 22 4 2 Meas Unit Standard available measurement units include Abbreviation Unit UltraRAE 3000 ppm parts per million Yes ppb parts per billion mg m3 milli...

Страница 69: ...mpound Specific mode the internal computer works most effectively when it is told which type of separation tube is being used 1 Scroll through the menu by pressing N 2 Press Y to make a selection 3 Pr...

Страница 70: ...arts per billion or g m3 micrograms per cubic meter depending on your setting 1 Scroll through the Alarm Limit sub menu using the N key until the display shows the desired limit to be changed High Ala...

Страница 71: ...tions press MODE You will see two choices Save and Undo You have the opportunity to register the new settings or to change your mind and revert to your previous settings Press Y to save the changes Pr...

Страница 72: ...match the value for the calibration gas It is expressed in parts per billion ppb Note The default value depends on the measurement gas To change the STEL Alarm value 1 Press Y to increase each digit s...

Страница 73: ...o change the TWA Alarm value 1 Press Y to increase each digit s value 2 Press N to advance to the next digit 3 Again use Y to increase the number Repeat this process until all numbers are entered When...

Страница 74: ...the main Reading display is shown Automatic Reset When the alarm condition is no longer present the alarm stops and resets itself 1 Press N to step from one alarm mode to the other 2 Press Y to selec...

Страница 75: ...utton indicates your selection 3 When you have completed your selections press MODE You will see two choices Save and Undo You have the opportunity to register the new settings or to change your mind...

Страница 76: ...cleared the data cannot be recovered Press Y to clear the datalog The display asks Are you sure Press Y if you want to clear the datalog When it has been cleared the display shows Datalog Cleared Pre...

Страница 77: ...d and made available when you offload your datalog to a computer via ProRAE Studio software You can choose any or all of three types of data you must choose at least one Average Maximum Minimum 1 Pres...

Страница 78: ...our selection press MODE You will see two choices Save and Undo You have the opportunity to register the new settings or to change your mind and revert to your previous settings Press Y to save the ch...

Страница 79: ...UltraRAE 3000 User s Guide Note Dashed line indicates automatic progression 77...

Страница 80: ...are uniquely identified by time and other parameters 22 7 Monitor Setup Many settings can be accessed in this menu including setting the date and time and adjusting the pump s on off duty cycle 22 7 1...

Страница 81: ...to place the instrument in the selected mode 4 Press Y to commit the change and exit to the Monitor Setup screen or press N to Undo exit to the Monitor Setup screen without changing the Mode 22 7 3 S...

Страница 82: ...luded in the datalog report 1 Press Y and the display shows the current User ID Example RAE00001 Note that the left most digit flashes to indicate it is the selected one 2 Press Y to step through all...

Страница 83: ...indicates on 3 When you have completed your selection press MODE 4 Press Y to accept the new User Mode Press N to discard the change and move to the next sub menu 22 7 6 Date The Date is expressed as...

Страница 84: ...e ratio of its on time to off time The duty cycle ranges from 50 to 100 always on this is the default value and the period is 10 seconds Therefore a duty cycle of 60 means that the pump is on for 6 se...

Страница 85: ...rature unit Press N to undo the change and move to the next sub menu 22 7 10 Pump Speed The pump can operate at two speeds high and low Running at low speed is quieter and conserves a small amount of...

Страница 86: ...int to multipoint Data is transferred from the instrument to multiple locations using a wired connection Default data rate 19200 bps P2P cable Point to point default Data is transferred only between t...

Страница 87: ...ent when more than one instrument is used in a network If multiple sensing units are attempting to communicate with the same Host then the units must all have a different Unit ID 1 Press Y to step thr...

Страница 88: ...mum value is 20 The maximum value is 60 1 Press Y to increase the value or N to decrease the value 2 Press MODE to save your selection Press Y to save your new contrast value Press N to undo it and re...

Страница 89: ...or once a year See page 99 for the simple procedure 24 Hygiene Mode The instrument usually operates in Hygiene Mode which provides basic functionality However it is possible to operate it in a second...

Страница 90: ...UltraRAE 3000 User s Guide 24 1 Basic User Level Hygiene Mode The default setting is navigated in the following way Note Dashed line indicates automatic progression 88...

Страница 91: ...UltraRAE 3000 User s Guide Pressing N steps you from screen to screen Options include clearing the Peak value and turning on the instrument s PC Communications for data transfer to a PC 89...

Страница 92: ...number 3 Press N to advance to the next digit 4 Again press Y to increment the number 5 Press N to advance to the next digit Continue the process until all four numbers of the password have been inpu...

Страница 93: ...reen without changing the Mode 24 3 Optional Graphic Screen In Search Mode Using ProRAE Studio you can set your instrument to show a graphic display instead of a numeric display of ongoing data Consul...

Страница 94: ...iene Mode enter User Mode Advanced User Level refer to the section called Monitor Mode for instructions Once you are in Advanced User Level and Hygiene Mode together you can change the calibration ref...

Страница 95: ...UltraRAE 3000 User s Guide Note Dashed line indicates automatic progression 93...

Страница 96: ...ructions When the instrument is in Search Mode it only samples when you activate sampling When you see the display that says Ready Start sampling press Y to start The pump turns on and the instrument...

Страница 97: ...UltraRAE 3000 User s Guide Note Dashed line indicates automatic progression 95...

Страница 98: ...vanced User Level refer to the section called Monitor Mode for instructions Operation is similar to Basic User Level Sampling Mode but now allows you to change calibration and measurement reference ga...

Страница 99: ...must begin with the instrument turned off Press and hold Y and MODE until the instrument starts The instrument goes through a brief startup and then displays raw data for the PID sensor These numbers...

Страница 100: ...e may be a leak in the gas inlet or the pump is weak or defective Add the two readings you wrote down This is the average of the maximum block count and the maximum idle count Divide that number by 2...

Страница 101: ...s until you reach a screen that says T H P for temperature humidity pressure at the top There are three numbers for the humidity reading H The first number is the current humidity reading from the sen...

Страница 102: ...the zero gas and wait a few seconds for the sensor reading to stabilize It should read within 10 of the low reference number If it does not replace the T H P sensor 10 Once you have finished testing t...

Страница 103: ...E 3000 User s Guide Shut down the instrument When it is off restart it by holding the MODE key Diagnostic Mode cannot be entered until the instrument is restarted as outlined in Entering Diagnostic Mo...

Страница 104: ...Place the instrument into its cradle The charging LED should be illuminated 3 Start ProRAE Studio on your PC 4 From ProRAE Studio select Operation and select Setup Connection 5 Select the COM port to...

Страница 105: ...ng LED should be illuminated 3 Start RAEProgrammer 7000 on your PC 4 From RAEProgrammer 7000 select Operation and select Setup Connection 5 Select the COM port to establish a communication link betwee...

Страница 106: ...ponents inside the instrument Severe damage to the printed circuit board or battery may occur if the battery pack is not disconnected before servicing the unit 27 1 Battery Charging Replacement When t...

Страница 107: ...tab back up to its locked position 27 1 2 Replacing The Alkaline Battery Adapter An alkaline battery adapter is supplied with each instrument The adapter part number 059 3052 000 accepts four AA alka...

Страница 108: ...charging If you place the instrument in its cradle the alkaline battery will not be recharged The internal charging circuit is designed to prevent damage to alkaline batteries and the charging circuit...

Страница 109: ...bration 2 The reading is very sensitive to air moisture 3 A liquid has been sucked into the unit and damaged the unit Use of the external filter helps to prevent contamination of the sensor To access...

Страница 110: ...ut not overtight If the sensor is corroded or otherwise damaged it should be replaced 27 3 1 Cleaning The Lamp Housing Or Changing The Lamp If the lamp does not turn on the instrument will display an...

Страница 111: ...he lamp to set the proper Correction Factor There are two ways to determine the lamp type Remove the lamp and look for markings bars on the side No bars 10 6eV 1 bar 11 7eV 2 bars 9 8eV Also when the...

Страница 112: ...pump repair or replacement 27 3 4 Testing The T H P Sensor It is recommended that you periodically test the humidity sensitivity of the T H P temperature humidity pressure sensor See page 99 for a si...

Страница 113: ...your behalf or 2 The RAE Systems Technical Service Department Before returning the instrument for service or repair obtain a Returned Material Authorization RMA number for proper tracking of your equ...

Страница 114: ...ng abnormally High Reasons Dirty filter Dirty sensor module Excessive moisture and water condensation Incorrect calibration Solutions Replace filter Blow dry the sensor module Calibrate the unit Readi...

Страница 115: ...ll free at 1 888 723 4800 Lamp message during operation Reasons Lamp drive circuit Weak or defective PID lamp defective Solutions Turn the unit off and back on Replace UV lamp 29 Technical Support To...

Страница 116: ...aesystems com RAE Systems Technical Support Monday through Friday 7 00AM to 5 00PM Pacific Time Phone 1 408 952 8461 Email tech raesystems com Life critical after hours support is available 1 408 952...

Страница 117: ...des eaux 69390 Vernaison France Phone 33 4 78 46 16 65 Fax 33 4 78 46 25 98 Email info france raeeurope com Web www raesystems fr RAE BeNeLux BV Hoofdweg 34C 2908 LC Capelle a d IJssel The Netherlands...

Страница 118: ...Plaza 33 Lok Yip Road Fanling N T Hong Kong Phone 852 2669 0828 Fax 852 2669 0803 Email hksales raesystems com RAE Systems Japan 403 Plaza Ochanomizu Bldg 2 1 Surugadai Kanda Chiyoda Ku Tokyo Japan P...

Страница 119: ...ent On 1 With the instrument turned off press and hold MODE 2 When the display turns on release the MODE key The instrument is now operating and performs self tests Once the self tests are complete th...

Страница 120: ...UltraRAE 3000 User s Guide countdown the shutoff operation is canceled and the instrument continues normal operation 118...

Страница 121: ...preset voltage level failure of the UV lamp pump stall or when the datalog memory is full Alarm Signal Summary Message Condition Alarm Signal HIGH Gas exceeds High Alarm limit 3 beeps flashes per sec...

Страница 122: ...measures less than number stored in calibration 1 beep flash per second Preset Alarm Limits Calibration The instrument is factory calibrated with standard calibration gas and is programmed with defau...

Страница 123: ...C adapter s barrel connector into the instrument s cradle 2 Plug the AC DC adapter into the wall outlet 3 Place the instrument into the cradle press down and lean it back It locks in place and the LED...

Страница 124: ...as known to be non hazardous Remove and replace batteries only in areas known to be non hazardous Low Voltage Warning When the battery s charge falls below a preset voltage the instrument warns you by...

Страница 125: ...nown to be non hazardous Replacing Rechargeable Li Ion or NiMH Battery Caution Turn off the instrument before removing or replacing the battery Alkaline Battery Adapter An alkaline battery adapter is...

Страница 126: ...abnormally High Reasons Dirty filter Dirty sensor module Excessive moisture and water condensation Incorrect calibration Solutions Replace filter Blow dry the sensor module Calibrate the unit Reading...

Страница 127: ...eck flow path for leaks sensor module O ring tube connectors Teflon tube compression fitting Call Technical Support at 1 408 752 0723 or toll free at 1 888 723 4800 Lamp message during operation Reaso...

Страница 128: ......

Страница 129: ...Rev C August 2010 P N 059 4023 000 Ex Ox Tox Gasdetectie Westerdreef 5V 2152 CS Nieuw Vennep Telefoon 0252 620885 E mail info exoxtox nl Website www exoxtox nl...

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