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AINTENANCE

KORMORAN PF 180 / HA 180

9901.00.21EN01 - 02/2017

Tightening torque - shear bolt

Link arm

dimensions

Shear bolt

Dimensions

Bolt

strength

7LJKWHQLQJWRUTXH

[

0[[

8.8

190 Nm

140 lb-ft

0[[

10.9

225 Nm

166 lb-ft

[

0[[

10.9

225 Nm

166 lb-ft

0[[

10.9

225 Nm

166 lb-ft

[

0[[

12.9

315 Nm

232 lb-ft

[

0[[

12.9

385 Nm

284 lb-ft

for Hydro Avant

Tightening torques - shear bolt

Link arm

dimensions

Pivot bolt

Dimensions

Bolt

strength

7LJKWHQLQJWRUTXH

[

0[[

12.9

315 Nm

232 lb-ft

[

0[[

10.9

460 Nm

339 lb-ft

0[[

10.9

460 Nm

339 lb-ft

[

0[[

12.9

640 Nm

472 lb-ft

[

0[[

10.9

780 Nm

575 lb-ft

13.3 Replacing the Vari Heavy Duty

(VHD) shear bolt

Attachment

Legend
1)

M12 shear bolt

M12 self-locking nut

M16 pivot bolt

M16 self-locking nut

Repair instructions

Systematically insert th e shear bolt (3) from the link arm side.

Always use the original shear bolts.

Replace damaged bolts with OEM bolts.

Repair

1. Loosen the nut of the pivot bolt (WAF 24 mm).

2. Swing the skimmer into position.

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Содержание Kormoran PF 180

Страница 1: ...w w r a b e g b d e OPERATING INSTRUCTIONS EN TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS FR Serial No KORMORAN PF 180 PF HA 180 Semi mounted reversible single wheel plough In furrow ploughing...

Страница 2: ......

Страница 3: ...the function selector optional 10 Transport working positions Transport position Frame locked with bodies horizontal Offset compass folded Safety stop placed on the wheel unit With the implement lowe...

Страница 4: ......

Страница 5: ...6 Top link 23 5 Hitching and unhitching 24 5 1 Hitching the implement to the tractor 24 5 1 1 Tractor equipped with link arms with xed ball joints 24 5 1 2 Tractor equipped with link arms with remova...

Страница 6: ...l 50 9 12 Adjusting the sub soiler optional 50 9 13 Addition of extra plough bodies 51 MAINTENANCE 10 Protection of the environment 51 10 1 Soil contamination 51 10 2 Worn tyres 51 11 Cleaning 51 12 I...

Страница 7: ...ing directive Machinery directive directive 2006 42 EC 1 4 Identi cation of your equipment 1 4 1 Type plate The type plate contains the following information 2 3 4 1 5 Legend 1 Implement serial number...

Страница 8: ...ing it Make sure WKDW WKH VXUIDFH LV OHYHO DQG VXI FLHQWO UP WR HQVXUH WKDW WKH implement is perfectly stable during storage If your implement is parked make sure that it is stable to avoid the possib...

Страница 9: ...manoeuvres when anyone else is in the vicinity of the implement or the tractor For implements equipped with a fold in mechanism for transport make sure that no persons or objects are present in the da...

Страница 10: ...e working zone sticker 8 Pivoting zone sticker 9 Wheel tightening sticker 10 Accumulator explosion zone sticker 11 Crushing hazard zone sticker 12 Carrier loading zone sticker according to model 13 Cr...

Страница 11: ...e there is a risk of crushing while the parts are able to move UI 1852 Truck loading zone Location of implement s loading points UI 1860 Crushing hazard zone Never work in a zone where there is a risk...

Страница 12: ...7 8 11 13 Legend 1 Coupling yoke 2 Locking handle 3 Turnover system 4 Offset cylinder 5 Ploughing elements 6 Additional bodies optional 7 Wheel 8 Wheel unit lifting cylinder and hydro pneumatic suspen...

Страница 13: ...ong skimmer shaft for shallow ploughing Other Coulters 3 3 Technical characteristics solid body Body designation Approx max working depth cm Working width to approx cm Weight kg Description BP 351 O 4...

Страница 14: ...ulic oil Working temperature 10 C to 80 C 3 7 Dimensions and weights IMPORTANT The implement dimensions and weights are provided for information purposes they may vary according to options and equipme...

Страница 15: ...nd or reversed at any time without any risk for the implement or the tractor Wheel steering control By operating the turnover system the operator can control the wheel angle and thus steer the impleme...

Страница 16: ...he hydraulic weight transfer system a cylinder located on the coupling head cancels out this force Advantages for the user The hydraulic weight transfer system can be mounted on all series 8 or series...

Страница 17: ...lifting equipment and tools It must be performed by TXDOL HG SHUVRQQHO RQWDFW RXU GHDOHU 3 13 The wheel unit 3 1 2 Legend 1 Hydro pneumatic accumulator 2 Adjusting screw 3 Adjustment arm Single wheel...

Страница 18: ...FK implement 12 14 16 18 or 20 on implements with an inter body clearance of 1 00 m 14 16 18 20 or 22 on implements with an inter body clearance of 1 14 m For the implement to work properly all the sh...

Страница 19: ...WKH WXUQLQJ RI WKH VRLO 3 19 Disc coulter optional Legend 1 Spring secured version The disc coulter gives a clean cut to the furrow In its spring secured version 1 the disc can avoid obstacles and thu...

Страница 20: ...and to the sides The force at which obstacle avoidance action is taken by the plough body tripping force can be adjusted It can be adapted to suit the different types of soil This ensures the stabili...

Страница 21: ...he implement is level IMPORTANT Q DWH WKH W UHV WR WKH SUHVVXUHV VSHFL HG E WKH manufacturer 4 2 2 Tyre spacing 2 2 1 1 Legend 1 Front tyre spacing 2 Rear tyre spacing Q WKLV FRQ JXUDWLRQ WKH F OLQGHU...

Страница 22: ...r s manual Calculate the total actual weight enter enter the value for the effective total weight and the permissible weight obtained from the tractor operator s manual DOFXODWLQJ WKH HIIHFWLYH ORDG R...

Страница 23: ...ngths 1 and 2 on each side of the top link are identical IMPORTANT Excess grease inside the top link can block the link bar Remove the lubricating nipple and remove the excess grease CAUTION Use a bal...

Страница 24: ...orrespondence between the diameters of the ball joints and of the pins Place the ball joints on the pins Put the pins back onto the implement not forgetting the safety bolts Back up the tractor until...

Страница 25: ...pace between the implement yoke DQG WKH WUDFWRU WRS OLQN LV VXI FLHQW WR SUHYHQW DQ contact between the raised position and the working position Perform a second check at the workplace HOG ZKHQ WKH LP...

Страница 26: ...m The mechanism must be unlocked RQO DW WKH ZRUNSODFH HOG DQG EHIRUH VWDUWLQJ WR plough Once work is completed lock the mechanism You will thus avoid any risk of accidents or incorrect operation durin...

Страница 27: ...over cylinder the coupling head must be horizontal this will simplify the operation Lower the implement to the ground Detach the top link Place the latch in the unhitched position Disconnect the tract...

Страница 28: ...s Check that the hydraulic couplings of the implement are compatible with those of the tractor Create the following logical connections Assign the most commonly used functions to the most accessible l...

Страница 29: ...nction selector to the off position switch down when it not in use so as to avoid discharging the tractor battery The grey cable 5 is used to connect the switch to the H WHQVLRQ DQG WR WKH VROHQRLG YD...

Страница 30: ...Operate the lever of the valve for the desired function 6 4 4 Special characteristics of the selector Deactivating a function Press the key corresponding to the function to be deactivated Switch off...

Страница 31: ...are functioning properly and that they are well lubricated Perform the checks before setting out for the HOGV 1 2 4 3 5 6 Legend 1 Hydraulic weight transfer control cylinder optional 2 Vertical align...

Страница 32: ...40 cm C 24 16 40 cm 18 45 cm D 27 18 45 cm 20 50 cm E 30 20 50 cm 22 55 cm IMPORTANT Identical adjustment procedure for all types of safety system Adjustment 3ODFH WKH PDFKLQH LQ WKH ZRUNLQJ SRVLWLRQ...

Страница 33: ...safety devices Adjustment tips Minimum pressure 120 bar factory setting Maximum pressure 170 bar Where there are differences of calibration between the bodies gradually increase the pressure in the b...

Страница 34: ...wise increases the distance Turning the screw anti clockwise reduces the distance Tighten the lock nut 7 5 Offset adjustment width of 1st furrow 1 2 Legend 1 Offset open 2 Offset closed When working t...

Страница 35: ...orking the sub soilers must be moved from the rest position L to the working position A COMMENT Ensure that the shear bolt is correctly positioned in the right direction 2 1 a A 2 Legend 1 Pivot bolt...

Страница 36: ...tion high vibration when driving on the road 8 CHANGING BETWEEN TRANSPORT AND WORKING POSITION DANGER Risk of electric shock Q WKH HYHQW RI FRQWDFW RU LQVXI FLHQW GLVWDQFH between the implement and li...

Страница 37: ...alve IMPORTANT Incorrect operation of the control valve actuating the offset valve can change the transport position of the implement Neutralise the hydraulic control valves to avoid any incidents ref...

Страница 38: ...s a damper on the lifting circuit Block all the driver s cab control levers hydraulic control YDOYHV OLIWLQJ HWF WR SUHYHQW XQH SHFWHG PRYHPHQW OLDEOH WR cause an accident If the tractor is equipped w...

Страница 39: ...s under control R QRW GULYH GRZQ D KLOO IDVWHU WKDQ WKH PD LPXP SRVVLEOH speed at which it can be climbed Slow down in the corners and when the road surface is irregular Do not attempt to take tight c...

Страница 40: ...HOG KHDGODQG manoeuvres Do not turn in too hard Turning in too hard can cause a collision with components Do not make sharp turns when the implement is in the ground Reduce speed when turning or when...

Страница 41: ...lower the implement for a gradual entry of the bodies into the soil 9 2 4 Inclination adjustment Tilt adjustment side to side levelling can only be performed ZKHQ WKHUH LV D IXUURZ WR OO 9 2 First pas...

Страница 42: ...vel in the longitudinal front to back direction so that all the bodies to work at the same depth Adjustments Set the working depth with the screw of the rear wheel See 9 2 Adjust the tractor lifting h...

Страница 43: ...gh body takes too much soil a hollow PD DSSHDU 7KH PRXOGERDUG LV QRW VXI FLHQWO ORQJ to cover the furrow Return the mouldboard to a normal working position IMPORTANT On sloping ground a correction of...

Страница 44: ...Adjustments while working HUWDLQ DGMXVWPHQWV FDQ EH FKDQJHG ZKLOH ZRUNLQJ LQ WKH HOG Adjustment of the disc coulter optional Adjustment of the skimmers optional Adjustment of the mould boards optiona...

Страница 45: ...g screws 1 observe the correct tightening torque Tightening torque Dimensions Grade 10 9 Wrench size Nm Ib ft M 20 661 488 30 9 7 2 Adjustment Round leg Adjustment 1 2 a 1 Legend 1 Fastening screw 2 R...

Страница 46: ...Tighten the fastening screws observe the correct tightening torque Tightening torque Dimensions Grade 8 8 Wrench size Nm Ib ft M 16 230 170 24 9 8 Adjustment of round leg skimmers optional 9 8 1 Roun...

Страница 47: ...e 8 8 Wrench size DIN ISO 272 Nm Ib ft M 20 464 342 24 Dimensions Grade 10 9 Wrench size Nm Ib ft M 20 661 488 30 9 8 3 Ropund leg skimmer setting the discharge angle Adjustment tips Adjust the skimme...

Страница 48: ...25 30 35 40 cm cm 0 5 10 15 20 25 30 35 40 body working depth T Vari Fix minium distance H Example working depth T 22 cm Vari Fix dist H 16 cm Calculate distance H using the chart above H a 1 2 I II L...

Страница 49: ...H 0 5 10 15 20 25 30 35 40 cm cm 0 5 10 15 20 25 30 35 40 body working depth T Vari Heavy Duty VHD minium distance H Example working depth T 22 cm VHD dist H 16 cm Use the diagram to determine gap H I...

Страница 50: ...ightening torque Adjust the retaining screws 3 Tightening torque Dimensions Grade 8 8 Wrench size DIN ISO 272 Nm Ib ft M 12 137 101 19 9 12 Adjusting the sub soiler optional T Adjustment tips Working...

Страница 51: ...tyres in the environment or to burn them in the open air Take them to an approved dealer or collection point 11 CLEANING Clean the implement When cleaning with a high pressure cleaner do not direct th...

Страница 52: ...er or an approved collection point Do not abandon them in the environment 12 1 1 GHQWL FDWLRQ RI D K GUDXOLF KRVH 1 2 DPSOH RI LGHQWL FDWLRQ RI D K GUDXOLF KRVH 5HI GHQWL FDWLRQ RU 7 C2HF Manufacturer...

Страница 53: ...spare parts catalogue supplied with your implement Example Kormoran 1 2 4 3 5 Legend 1 Lubrication nipples on yoke x3 2 Lubrication nipples on turnover x6 3 Lubrication nipples on offset x3 4 Lubricat...

Страница 54: ...on turnover system 7XUQRYHU ER 3 25 hrs Pinion support 1 25 hrs Pinion support 1 25 hrs 3 Lubrication nipple on offset arm Hydraulic cylinder 2 25 hrs Arm pivot pin 1 25 hrs 4 Lubrication nipples on...

Страница 55: ...EN01 02 2017 Number Group Location Quantity 6 Lubrication nipples on wheel unit Central frame 2 25 hrs Wheel arm pivot pin 1 25 hrs Cradle horizontal pin 1 25 hrs 1 25 hrs Wheel arm pivot pin 1 25 hrs...

Страница 56: ...pivot points enable lubrication of WKH D OHV Before lubrication clean the lubricating nipples from impurities that could cause blockage of the lubrication duct If a lubricating nipple is clogged worn...

Страница 57: ...mobilise it Prevent start up of the tractor remove the key from the ignition 13 2 Replacing the shear bolt Repair instructions 1 1 2 3 Legend 1 Shear bolt x1 2 Washer x1 3 Nut x1 The number of washers...

Страница 58: ...ons Bolt strength 7LJKWHQLQJ WRUTXH 0 12 9 315 Nm 232 lb ft 0 10 9 460 Nm 339 lb ft 0 10 9 460 Nm 339 lb ft 0 12 9 640 Nm 472 lb ft 0 10 9 780 Nm 575 lb ft 13 3 Replacing the Vari Heavy Duty VHD shear...

Страница 59: ...he fastening nut Block the shear bolt and the pivot bolt observe the tightening torque Tightening torque shear bolt Dimensions Grade 4 6 Wrench size DIN ISO 272 Nm Ib ft M 16 71 53 24 Tightening torqu...

Страница 60: ...s Torque wrench Preparation Working position Turn plough in working position 3ODFH SORXJK RQ DW VROLG JURXQG Switch off tractor secure against rolling away and unauthorised use Set up information U 1...

Страница 61: ...the tightening torque Undercut Check adjust factory setting c 1 1 1 Position alignment rails c above coulter tips M 1 2 3 4 1 2 3 4 M a a c U 2 2 2 Undercut U Measure distance between system plate a...

Страница 62: ...ing the nuts 24 on the eyebolts 7 Tighten the beam and system screws to the tightening torque Tightening torques Size Quality grade 10 9 LGWK DFURVV DWV DIN ISO 272 Nm Ib ft M12 137 101 19 18 M16 338...

Страница 63: ...ft M12 80 66 5 19 18 14 3 Replace the tine Fastening 1 2 Legend RXQWHUVXQN VFUHZV ZLWK VTXDUH VKDIW 0 H DJRQ QXW 0 PP Torque Size Quality grade 10 9 LGWK DFURVV DWV DIN ISO 272 Nm lb ft M12 137 101 19...

Страница 64: ...formation on adjusting see chapter Adjustment of GH HFWRU RSWLRQDO SDJH Torque Size Quality grade 10 9 LGWK DFURVV DWV DIN ISO 272 Nm lb ft M12 137 101 19 18 14 6 Replace the subsoiler Fastening 1 3 2...

Страница 65: ...und leg skimmers optional page 46 GMXVWPHQW RI 9DUL L VNLPPHU RSWLRQDO SDJH Adjusting the Vari Heavy Duty skimmers page 49 Torque Size Quality grade 8 8 LGWK DFURVV DWV DIN ISO 272 Nm lb ft M10 54 40...

Страница 66: ...rt Place the implement in the the working position ensuring that the plough bodies are touching the ground Ensure that the hydraulic control valve operating the single DFWLQJ 6 GHSWK FRQWURO YDOYH LV...

Страница 67: ...the GLUHFWLRQ RI W 7KH KHUULQJERQH WUHDG PXVW EH LQ WKH opposite direction compared to a driving wheel 16 SPARE PARTS In order to ensure the reliable operation and long service life of your implement...

Страница 68: ...only permitted to be tightened to 80 Nm 80 Nm 59 lb ft Dimensions Category 8 8 Category 10 9 Category 12 9 mm 1 P NJ P lb ft 1 P NJ P lb ft 1 P NJ P lb ft M6 10 11 1 1 13 8 19 16 3 1 66 12 02 19 1 1...

Страница 69: ...trol levers tractor engine switched off Store the implement away from human activity Store the implement in a dry clean place Retract or grease the cylinder rods to prevent corrosion The wheels are ab...

Страница 70: ...70 CE DECLARATION 9901 00 21EN01 02 2017 17 CE DECLARATION Type Serial no Designation Kormoran PF Semimounted reversible plough Aufsattel Drehpflug e erial no e...

Страница 71: ......

Страница 72: ...geais Frankreich T l 33 2 47 96 72 61 Fax 33 2 47 96 71 85 info rabe gb fr www rabe gb fr RABE Am Rabewerk 1 49152 Bad Essen Deutschland T l 49 0 54 72 771 0 Fax 49 0 54 72 771 195 info rabe gb de www...

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