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QR400 Manual

TROUBLE SHOOTING

PUMPS AND PRESSURE CONTROLLER

PROBLEM

PROBABLE CAUSE

REMEDY

Pump does not deliver

pressure

If good flow is being achieved from bypass

back to the tank

Sting pressure regulator not set for pressure

Set the lever to PRESS and adjust the

handle

Damaged or worn seat or spring in pressure

regulator

Replace with sting repair kit of new spring

Sticking pressure regulator slide

Remove slid and lubricate with marine

grease

Spray nozzle/s worn, missing, or exceeding

pump capacity

Replace spray nozzle/s with correct size

If irregular flow from by-pass to tank

One of more of the pump valves not seating

Clean or replace valves

Sucking air though the suction line, suction

fittings or filter

Examine and repair

Air has not been entirely evacuated from the

pump

Run pump in the BYPASS mode unitl all air

is evacuated

Blocked suction filter or ball valve closed

Clean filter or open ball valve

Motor to pump drive belts loose/broken or

direct coupling damaged

Tension belts or replace. Replace direct

coupling sprockets and chain

Ruptured spray hoses or fittings

Repair or replace

Pump delivers insufficient

pressure

If hoses are jumping

One or more of the pump valves not seating

properly

Clean or replace valves

Diaphragm split (Oil will go milky in colour)

STOP PUMP! Replace all 3. See pump

manual

Air has not been entirely evacuated from the

pump

Run pump with lever in BYPASS position

until all air has been evacuated

Sucking air through the suction line or filter

Examine and repair

Oil lever is low

Top up with ASE30 or 10W30

Содержание QUIKSPRAY QR400 UTV SYSTEM

Страница 1: ...SERVICE 37 Production Avenue Warana QLD 4575 info quikcorp com au www quikspray com au T F 07 5493 8944 07 5493 8957 A U S T R A L I A N M A D E A U S T R A L I A N O W N E D QUIK SPRAY INSTRUCTION MANUAL 12VOLT 400L QR400 UTV SYSTEM ...

Страница 2: ...ed radio technology gives you superior independent radio range without interference between operators Over 30 years in the business means we have weeded out the inferior technologies used by others Beware of out dated technology Comes with 5 year full comprehensive warranty on the RCM module radio transmitters and radio control box REMOTE CONTROLLED TRANSMITTERS KEY FEATURES SUPA SLIP HOSE Quik Sp...

Страница 3: ...rmation given in this manual will provide the operator with the safest and most effective use of this machine The machine shown in this manual may differ slightly from your machine but should be similar enough to help you understand our instructions WARNING Not maintaining this unit or failing to correct a problem before operating could cause a malfunction in which serious damage to the unit or se...

Страница 4: ...and our innovation sparks from the passion and commitment we have for the agricultural industry All Quik Spray units are fabricated and hand assembled right here in Warana Queensland We control all aspects of the fabrication and assembly process ensuring you get the highest quality product We are extremely proud and dedicated to providing jobs to local employees in the local manufacturing sector P...

Страница 5: ...ing your unit 07 Product range overview QR400 system 09 Product range overview QR reel 11 Mounting instructions 12 Connecting power supply 13 Radio transmitter receiver 15 Operation instructions 19 Trouble shooting 21 Machine specifications 23 Parts diagrams 27 Warranty ...

Страница 6: ...trocution 9 DO NOT refuel the engine until it has stopped and if any fuel is spilled make sure the area is dry before starting the engine Prior to operating your spray system please read the following instructions carefully 1 Check all spray guns are connected and water tight 2 Ensure the water tank is filled 3 Ensure there is fuel in the motor unleaded 4 Ensure the correct oil level in pump pump ...

Страница 7: ...ter s All accessories as ordered FIT AERIALS TO MOUNTING BASES WARNING DO NOT OVER TIGHTEN THE AERIAL TO THE AERIAL BASE Finger tighten and a tiny bit more is all that the aerials require to be attached properly Overtightening the aerials can cause the coax cable to break in the solder cap of the aerial base severing the connection to the aerial This can result in a radio range of only 20 40 meter...

Страница 8: ...WIN REEL SYSTEM MODEL QR400 QR400 Description 1 Tank lid fill inlet 2 UV stabilised tank 3 Supa Slip hose 4 Hose roller guides 5 Karin pressure controller 6 Honda motor 7 Forklift tyne pockets 8 Tank drain 9 Pump filter 1 2 3 5 6 7 8 9 4 4 7 ...

Страница 9: ...e retraction 2 Karin pressure controller 3 Tank level sight gauge 4 Safety valve return line 5 Honda motor petrol fill point 6 Honda motor 7 QR50 QR100 12 volt reel 8 Tank drain 9 Gearbox oil sight glass 1 2 3 4 5 6 7 8 SINGLE REEL SYSTEM MODEL QR400 9 ...

Страница 10: ...na aerial 3 3 8 ID Supa Slip hose 50 or 100m options 4 Hose roller head guide 5 Aerial base 6 Nozzle holder 7 50A Anderson plug connection Additional Outlet 8 Resettable circuit breaker 9 ON OFF power switch for radio recevier and manual operation 10 50A Anderson plug connection Input for 12V power supply 1 2 3 4 6 7 8 9 5 10 ...

Страница 11: ...mentary on off 5 Feedback suppression diode 6 915MHz radio receiver 7 Main receiver board power light 8 915MHz receiver board function power light 9 Radio receiver dip switch code This must match the radio transmitter 10 Full integrated 915 MHz receiver board with relay and pre regulator board 11 50A Anderson plug connection Input for 12V power supply 1 2 3 4 11 5 6 8 7 9 10 ...

Страница 12: ... securely attach the bolt down brackets to the tank using bolts and washers supplied with your unit FIGURE 1 At the base of the tank you will find brass threaded inserts so you can attach the mounting plate Measure the holes where you need to drill into the vehicle tray FIGURE 2 NOTE Washers must be fitted between the bracket and tank as per this example when fitting the bracket to the tank FIGURE...

Страница 13: ... REQUIRED IF UPGRADING FROM A SINGLE HOSE REEL IF ORDERED AS A TWIN HOSE REEL THIS CONNECTION HAS ALREADY BEEN INSTALLED Single Hose Reel with Electric Start 1 Insert a 50 amp Anderson Plug from the 12v battery into the Power Supply Anderson Plug on the front of the QR50 QR100 Hose Reel 2 Insert a 50 amp Anderson Plug from the Electric Starter on the Motor into the Additional Outlet on the rear of...

Страница 14: ...emote control feature unusable until the dip switch code was put back into its original position 4 If two or more 915 MHz systems are in use in the near vicinity make sure that the dip switch codes from one system to the other are different If they are too close in dip switch combination radio interference or cancellation can occur from one unit to another CAUTION The working range of Quik Corp Ra...

Страница 15: ...nclosure 1 915MHz radio receiver 2 Main receiver board power light 3 915MHz receiver board function power light 4 Radio receiver dip switch code This must match the radio transmitter 5 Full integrated 915 MHz receiver board with relay and pre regulator board 5 1 2 3 4 ...

Страница 16: ... the start position 5 7 Once engine is running close CHOKE 8 Adjust revs on the THROTTLE Rabbit vs Turtle icon to set the desired revs on the motor 2400 RPM is ideal TURNING ON UNIT MANUAL AND OPTIONAL ELECTRIC START DANGER HOT SURFACE Honda motor exhaust will become hot when in use CAUTION Always run the Honda motor at 2400RPM or 3 4 revs This is optimal revolutions per minute for the pump and 1a...

Страница 17: ...ure Refer indicators on handle 12 To direct spray liquid to the reel s or fire reel open the 2 way ball valve s Pictured in CLOSED positions 13 Squeeze the trigger on the spray guns to spray 14 To close down your spray unit repeat the above steps in reverse order 10 QUIK TIP To extend the life of your pressure controller we recommend releasing the pressure from your spray unit at the end of operat...

Страница 18: ...radio switch to OFF position to prevent the 12 volt battery from discharging 5 It is recommended that the 12 volt battery be connected to an automatic battery charger when not in use This will help avoid any damage to the 12 volt battery and help keep the unit working at peak performance TURNING ON TRANSMITTER USING THE TRANSMITTER TO RETRACT HOSE CAUTION Do not pull hose out too fast as the reel ...

Страница 19: ...approaching the reel as injury may result TO FLUSH YOUR QUIK SPRAY 1 After use flush your unit with Quik Flush Tank Pump Cleaner according to the directions on the bottle This will ensure your unit is cleaned and lubricated to extend the life of the tank pump hoses diaphragms o rings and seals 2 Rinse tank with clean water through the guns until foaming reduces For winter storage if freezing condi...

Страница 20: ...e suction line suction fittings or filter Examine and repair Air has not been entirely evacuated from the pump Run pump in the BYPASS mode unitl all air is evacuated Blocked suction filter or ball valve closed Clean filter or open ball valve Motor to pump drive belts loose broken or direct coupling damaged Tension belts or replace Replace direct coupling sprockets and chain Ruptured spray hoses or...

Страница 21: ... belts or replace Replace direct coupling sprockets and chain Leaking hoses or fittings Repair or replace Pump is noisy Oil level is low Top up with SAE30 or 10W30 Sucking air or air in the pump Examine and repair Blocked filter Clean filter Oil is changing colour to white or oil is in the spray hose One or more diaphragms are split STOP PUMP Replace all 3 See pump manual Water returning to tank t...

Страница 22: ...Optional 12 Volt battery No Flow at 100m 100PSI 9 3 litres per minute Flow at 100m 200 PSI 12 1 litres per minute Flow at 100m 250 PSI 14 2 litres per minute Flow at 100 m 300 PSI 15 5 litres per minute Flow at 100m 400 PSI 18 2 litres per minute Weight No reels 80 kg Length 900 mm Width 1050 mm Width including brackets 1170 mm Height 920 mm Colour Blue Remote control MHz 915MHz ...

Страница 23: ... Wash off any salt 6 Flush unit with Quik Flush according to directions on bottle For more information on our range of accessories please call our friendly sales team on 1800 645 688 or visit our website at www quikspray com au shop OPTIONAL QUIK SPRAY ACCESSORIES 1 Overhaul pump according to pump manual 2 Inspect pressure controller valve and diaphragm replace if necessary 3 Inspect all bolts nut...

Страница 24: ...QR400 Manual 23 PARTS DIAGRAMS KARIN PRESSURE CONTROLLER PARTS EXPLOSION ...

Страница 25: ...QR400 Manual 24 PARTS DIAGRAMS PUMP PA430 PARTS EXPLOSION ...

Страница 26: ...QR400 Manual 25 PARTS DIAGRAMS T 400 NOZZLE PARTS EXPLOSION ...

Страница 27: ...QR400 Manual 26 QR50 QR100 PARTS DIAGRAMS WIRING SCHEMATIC T 400 NOZZLE PARTS EXPLOSION ...

Страница 28: ...selection application or situation 4 Repair or Replace 4 1 During the warranty period Quik Corp or its authorised Dealer Service Agent shall repair or replace at Quik Corp s discretion without charge for parts and standard labour any part of the Quik Corp Product which fails because of defects in material or workmanship unless the damage arises from 4 1 1 Failure resulting from neglect or misuse s...

Страница 29: ... for personal domestic or household use any liability of Quik Corp to the Customer arising under statute which may not be excluded restricted or modified by agreement in limited to an amount equal to as determined by Quik Corp 8 2 1 Replacement of the Product or supply of equivalent Product 8 2 2 The repair of the Product 8 2 3 The payment of the cost of replacing or repairing the Product or 8 2 4...

Страница 30: ...___________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ________________________________...

Страница 31: ...________________________ Title Mr Mrs Ms ____________________________________________________________________________________________ Surname ___________________________________________________________________________________________________ First Name _________________________________________________________________________________________________ Postal Address __________________________________...

Страница 32: ...QUIK SPRAY WARRANTY DIVISION 37 PRODUCTION AVENUE WARANA QLD 4575 AUSTRALIA AFFIX STAMP FOLD HERE AND SEAL AT TOP FOR RETURING BY POST ...

Страница 33: ......

Страница 34: ...Proudly Australian Owned and Operated 37 Production Avenue Warana QLD 4575 info quikcorp com au www quikspray com au T F 07 5493 8944 07 5493 8957 ...

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