background image

 

 

22 

SECTION II 

 OPERATION 

 

PRINCIPLES OF ULTRASONIC DISRUPTION 

 

The ultrasonic electronic generator transforms AC line power to a 20 KHz signal that 
drives a piezoelectric converter/transducer.  This electrical signal is converted by the 
transducer to a mechanical vibration due to the characteristics of the internal 
piezoelectric crystals.  
 
The vibration is amplified and transmitted down the length of the horn/probe where the 
tip longitudinally expands and contracts.  The distance the tip travels is dependent on 
the amplitude selected by the user.  As you increase the amplitude setting the sonication 
intensity will increase within your sample. 
 
In liquid, the rapid vibration of the tip causes cavitation, the formation and violent 
collapse of microscopic bubbles.  The collapse of thousands of cavitation bubbles 
releases tremendous energy in the cavitation field.  The erosion and shock effect of the 
collapse of the cavitation bubble is the primary mechanism of fluid processing. 
 

Please consult with a product specialist for assistance with selecting a probe for your 
application. 

 

Relationship of Amplitude and Wattage 
 

Sonication power is measured in watts.  Amplitude is a measurement of the excursion of 
the tip of the probe (probe is also known as a horn).   

 

Some ultrasonic processors have a wattage display. During operation, the wattage 
displayed is the energy required to drive the radiating face of a probe, at that specific 
amplitude setting against a specific load, at that particular moment.  For example, the 
unit experiences a higher load when processing viscous samples then when compared 
to aqueous samples.   
 
The speed /cruise control on an automobile, can, to a certain extent, be compared to an 
Ultrasonic Processor.  The speed/cruise control is designed to ensure that the vehicle 
maintains a constant rate of travel.  As the terrain elevations change, so do the power 
requirements.  The cruise control senses these requirements, and automatically adjusts 
the amount of power delivered by the engine in order to compensate for these ever 
changing conditions.  The greater the terrain rate of incline and greater the resistance to 
the movement of the vehicle, the greater the amount of power that will be delivered by 
the engine to overcome that resistance and maintain a constant speed. 
 
The ultrasonic processor was designed to deliver constant amplitude, to your liquid 
sample, regardless of these ch

anges in load (much like the vehicle s cruise control 

described above).  As a liquid is processed, the load on the probe will vary due to 
changes in the liquid sample (i.e. viscosity, concentration, temperature, etc.).  As the 
resistance to the movement of the probe increases (increased load on the probe), 
additional power will be delivered by the power supply to ensure that the excursion at the 

14

Содержание CT2000

Страница 1: ...1 Sonicator ULTRASONIC PROCESSOR Part No Q2000 Q2000FCE OPERATION MANUAL Qsonica LLC 53 Church Hill Rd Newtown CT 06470 Phone 203 426 0101 www sonicator com Part No CT2000 1...

Страница 2: ...ereby disclaims any warranty of either merchantability or fitness for a particular purpose No person or company is authorized to change modify or amend the terms of this warranty in any manner whatsoe...

Страница 3: ...extremes in temperature and humidity Do not place the Generator within a Fume Hood x Hearing protection is highly recommended It is recommended that a sound abating enclosure or ear protection be used...

Страница 4: ...grams STANDARD PROBE PART NUMBER 4777 DIAMETER 1 5 37 mm LENGTH 9 6 244 mm REFERENCE ONLY ACTUAL TUNED LENGTH WILL VARY WEIGHT 2 0 lbs 900 grams REFERENCE ONLY ACTUAL WEIGHT WILL VARY WITH TUNED LENGT...

Страница 5: ...not configured to match the wall receptacle a properly grounded universal AC socket adapter must be added Important Universal adapters do not convert voltage or frequency The manufacturer is not resp...

Страница 6: ...C 50 60 Hz 20 amps If the desired plug type is different for your country or region see page 41 for a wiring diagram and consult an electrician INSTALLING THE ULTRASONIC PROCESSOR The ultrasonic proce...

Страница 7: ...ntensity Probe Part 4777 Note The compressed air hose for cooling the converter is not included Power Supply Converter CL 294 Booster 4121TI Probe 4777 Converter Cable 201 0106 Compressed Air Hose Opt...

Страница 8: ...9 Q2000 REAR PANEL Cooling Fan Converter Cable Connector Power Cord Connector Temperature Probe Connector Fuses Footswitch Jack DB9 Connector 8 REAR PANEL...

Страница 9: ...d with a Booster as shown below Note 4776 must not be used with the booster CL294 Converter 4676 Flocell Probe with Cover Plate 4697 Probe 4777 Probe 4776 Probe 4121TI Booster 39mm Flow Cell Probe 1 5...

Страница 10: ...12 Q2000 ASSEMBLY 1 Screw the converter to booster by hand 2 Set the Torque wrench to 64 5 ft lb Use the spanner wrench and Torque wrench to tightly attach the converter to the booster ASSEMBLY 10...

Страница 11: ...13 3 Screw the booster to the horn by hand 4 Set the Torque wrench to 64 5 ft lb Use the spanner wrench and Torque wrench to tightly attach horn to booster 11...

Страница 12: ...12 FLOW CELL ASSEMBLY 1 Mount o rings on horn 2 Slide flow cell lid over top of horn 3 Insert horn into flow cell align lid 4 Install 4 mounting bolts fully tighten by hand...

Страница 13: ...safe operating temperatures The elements of the system will still heat up when air cooling is employed but the converter will operate at an acceptable temperature for continuous use It is important to...

Страница 14: ...attage display During operation the wattage displayed is the energy required to drive the radiating face of a probe at that specific amplitude setting against a specific load at that particular moment...

Страница 15: ...sing network continuously monitors the output requirements and automatically adjusts the power to maintain the amplitude at the preselected level The greater the resistance to the movement of the prob...

Страница 16: ...Probe Options Part Tip Diameter Processing Volume Range Amplitude 4777 1 5 38mm 5 20L 100 m 4697 1 25mm 1 5L 100 m 4776 0 5 12mm 50 400ml 100 m Note Processing volumes are application specific There a...

Страница 17: ...e limit has been reached optional temperature probe must be used for this feature PULSER key Used with the numeric keys to set the pulse mode The ON cycle and OFF cycle can be set independently from 1...

Страница 18: ...upply frequency divided by 10 See schematic for ratings This output is referenced to pin 9 5 Power Output Watts Output Analog output representing power supply output wattage 5 44mV 1 Watt See schemati...

Страница 19: ...d or hot environment for a prolonged period of time Allow the system to reach room temperature before use CAUTION Never place a washer between the converter booster or probe Never apply grease to the...

Страница 20: ...4 key then the 0 key and then depress the ENTER REVIEW key The screen will display The Ultrasonic Processor is now ready for continuous operation To energize the equipment press the START key or the...

Страница 21: ...second OFF To set the processing time press the TIMER key The screen will display NOTE If the START key is pressed and the time limit has not been set processing will remain uninterrupted until the ST...

Страница 22: ...o allow the sample temperature to drop sufficiently The ON and OFF pulse duration can be set independently from 1 second to 59 seconds During the OFF portion of the cycle the red indicator on the PULS...

Страница 23: ...the setpoint If the temperature of the sample must be monitored and or controlled insert the optional temperature probe into the jack on the rear panel immerse the temperature probe in the sample and...

Страница 24: ...sed processing time e g Set 0 15 00 Time 0 10 00 c Selected pulsing cycle and actual pulsing cycle e g Pulse 30 15 d Amount of power in watts and accumulated amount of energy in JOULES delivered to th...

Страница 25: ...nics when the energy level reaches a predetermined setpoint To set the energy setpoint press the ENERGY key The screen will display Using the numeric keys set the energy setpoint The screen will displ...

Страница 26: ...ess the key one more time The screen will display Press the ENTER REVIEW key The screen will display Using the 1 9 numeric keys enter the ID number The screen will display Press the ENTER REVIEW key T...

Страница 27: ...The screen will display Use the 1 9 numeric keys enter the ID number The screen will display Pres the ENTER REVIEW key The screen will display Note To review all the information that has been stored p...

Страница 28: ...tch the unit back on to restart the equipment If the problem persists check for likely causes in the bulleted list below If the problem still persists contact customer service 203 426 0101 Your Sonica...

Страница 29: ...voltage is present in the cable and will pose a shock hazard Do not touch the converter assembly until the power switch is off and the unit is unplugged Probe Maintenance While operational the convert...

Страница 30: ...41 Wiring Diagram 30...

Отзывы: