Operation, Calibration & Service Manual
LinkBelt - DS350 1334 Console
Jib complete .If calibrating only a jib, calibration ends at this point and the operating screen appears.
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Страница 2: ...1 Tip Height Limitation 23 Boom Angle Limitation 25 INFO CRANE CONFIGURATION 27 DISPLAY CONTRAST CONTROL 28 6 PRE OPERATION INSPECTION AND CALIBRATION VERIFICATION 29 7 SERVICE AND MAINTENANCE 33 8 TR...
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Страница 4: ...he boom base The cable reel cable serves as an electrical conductor for the anti two block switches and force transducer signals The hoist load is measured by a force transducer mounted in the pendant...
Страница 5: ...l ensure that all warnings and instructions supplied are fully understood and observed Prior to operating the crane the operator must carefully and thoroughly read and understand the information in th...
Страница 6: ...be stopped The fixed data regarding the crane such as capacity charts boom weights centers of gravity and dimensions are stored in memory chips in the central processor unit This data is the referenc...
Страница 7: ...etup entered will be displayed showing bold symbols as selected inputs and must be confirmed OK to set the system into operation or deleted to enter a new configuration chapter 4 The console has 3 fun...
Страница 8: ...ight Anti Two Block 5 By Pass Warning Light 6 Button Alarm Stop 7 Button and Control Light TARE 8 Button and Control Light LIMITS 9 Button and Control Light SELECT OPERATION MODE 10 Button and Control...
Страница 9: ...larm also sounds when this condition has been reached The following crane movements will be stopped concurrently Hoist up boom down Load Moment Prewarning Light The yellow LOAD MOMENT PRE WARNING LIGH...
Страница 10: ...the LC Display 1 Net load is the present load less lifting tackle and hook block The Tare Button 7 has to be activated before lifting After pushing the Tare Button 7 the load display is set to zero t...
Страница 11: ...ction set operating mode For the proceeding please refer to chapter 4 1 B utton INFO Button to start the function information crane configuration Please refer to chapter 5 2 B utton CONTROL Button to...
Страница 12: ...d The By Pass Warning Light 5 flashes to indicate that the kick out function is deactivated Button By pass LMI This button can be operated only if key switch 13 is turned to position B While pushing t...
Страница 13: ...rming pressing OK to set the system into operation or deleted pressing DEL to enter a new configuration The previous configuration setup will be displayed shown in bold symbols and must match the curr...
Страница 14: ...programming procedure consists of the following steps setting the boom type configuration setting the counterweight configuration setting lower configuration specify boom setting the hoist configurati...
Страница 15: ...is picture may be skipped depending on previous selection i e boom selection or crawler position decrease counterweight increase counterweight confirm counterweight Note During the programming procedu...
Страница 16: ...gth decrease jib length increase jib length confirm jib length selection 5 jib offset 17 5 jib offset 30 jib offset increase main boom length decrease main boom length confirm main boom length selecti...
Страница 17: ...this picture may be skipped depending on previous selection i e front hoist not used Set rear hoist drum pick point select pick point 1 select pick point 2 no use of rear hoist drum Select rear hoist...
Страница 18: ...you can switch between them by selecting which hoist drum is in use Select hoist in use example jib Hoist in use selection use pick point 1 as defined above use pick point 2 as defined above Under eac...
Страница 19: ...hoist drum to the other i e from front to rear hoist drum the LMI system has to be adjusted to this modification This modification can be entered without having to go through the whole LMI setup proce...
Страница 20: ...u made a wrong selection F2 F3 F4 Crawler Position Quick Selection if applicable If during the crane operation the position of the crawler tracks is changed the LMI system has to be adjusted to this m...
Страница 21: ...ample shows a typical operating screen for a crane with a main boom or main boom with jib configuration utilization bargraph additional text information if required operation code tip height main boom...
Страница 22: ...ion is approaching Symbol height limitation continuously visible height limitation active blinking height limit exceeded see chapter 5 1 2 Symbol boom angle limitation continuously visible boom angle...
Страница 23: ...Functions can be used individually or in combinations Exceeding a programmed limit triggers an audible and visual alarm Depending on the crane type not all functions listed below may be available The...
Страница 24: ...l now show Select the corresponding symbol to call the function Radius Limitation You have the choice to Set a minimum radius limit Set a maximum radius limit Exit the function without any changes If...
Страница 25: ...to the previous screen Set Delete Radius Limits Screen now shows symbol with a black bar to the left and the set value for min radius limit if you have set one If you did not set a minimum radius limi...
Страница 26: ...select function Tip Height Limitation Screen will now show You have the choice to Set a tip height limit Exit the function without any changes If a limit has already been set it will be shown as black...
Страница 27: ...sh to delete tip height limit and exit the function This takes you back to the previous screen Set Delete Tip Height Limits Screen now shows symbol with a black bar and the set tip height limit value...
Страница 28: ...ymbol to call the function Boom Angle Limitation Screen will now show You have the choice to Set a maximum upper boom angle limit Set a minimum lower boom angle limit Exit the function without any cha...
Страница 29: ...a maximum boom angle limit there will be no upper left black bar and no boom angle value displayed Pushing will accept setting and quit function To set delete minimum lower boom angle limit Screen sh...
Страница 30: ...symbol representing the selected boom configuration here main boom 110 ft plus jib 40 ft at a 30 offset the adjusted configuration marked black i e counter weight selection hoist drum selection and tr...
Страница 31: ...st adjustment Press CTRL A pattern is shown which helps setting the display to the optimum contrast Use the functional buttons to modify the contrast upon request dar ken display br ighten display con...
Страница 32: ...attached to the dead end line With odd parts of hoisting line the weight shall be attached to the line of lowest speed If the crane works with boom extension or jib the connecting cable shall be inst...
Страница 33: ...he operator 5 Removal and Storage of the Anti Two Block Retainer Procedure see Fig 3 and 4 1 Pull the cable out of the switch 1 and bend back parallel to the boom and hold 2 2 Move the retainer down 3...
Страница 34: ...down 3 Check t he ant i t wo block alar m lig ht 4 and t he audible alar m 12 by per forming one of the following tests a By manually lifting the weight attached to the anti two block switches When t...
Страница 35: ...ation of the LMI is operational The operator shall be thoroughly familiar with all controls of the LMI before operating the crane The proper function of the system shall be checked by lifting a load o...
Страница 36: ...em If electrical wiring is damaged it shall be replaced immediately 2 If the insulation is worn on the electrical wiring or cable guides are damaged these parts shall be replaced 3 Check the anti two...
Страница 37: ...hall be taken to correct the fault Faults within the electronic microprocessor shall be repaired by factory trained service personnel When these faults occur the competent service organization shall b...
Страница 38: ...adius or angle given in the load capacity chart E02 The maximum radius or minimum angle given in the load capacity chart was exceeded due to luffing down the boom too far Boom up to a radius or angle...
Страница 39: ...es or if no guide lines exist assemble the boom starting with the heaviest sections at the boom base and the lighter sections added at the boom tip NOTE If the main boom is built with the same section...
Страница 40: ...ns If a calibration cannot be found then the calibration procedure for the selected configuration is initiated The operating mode crane configuration selected will correspond to the calibration mode c...
Страница 41: ...screens will be displayed The calibration option here on this screen will not be shown if there is no calibration stored in memory Force Sensor Adjustment The Force transducer zero point is set in th...
Страница 42: ...only After adjustment compare the actual boom angle using the calibrated inclinometer with the displayed angle at about 0 30 and 60 To comply with the SAE J375 standards the displayed angle must be 0...
Страница 43: ...TE After the calibration mode has been started to return to the operating screen or restart calibration press SEL button All screens must be completed and acknowledged before the calibration will be s...
Страница 44: ...indicated angle 0 5 Take a radius measurement from the centerline of rotation to the block ball Enter the actual measured radius Use the and button to change the value shown Press OK when complete Not...
Страница 45: ...sure to consider all required deductions Enter the weight of the total load to match the load on hook including the hook block or overhaul ball and any rigging Adjust the weight to the nearest 100 lbs...
Страница 46: ...Operation Calibration Service Manual LinkBelt DS350 1334 Console Main boom complete If calibrating only a main boom calibration ends at this point and the operating screen appears...
Страница 47: ...selected operating mode Step J2 Take a radius measurement from the centerline of rotation to the block ball Enter the actual measured radius Use the and button to change the value shown Press OK when...
Страница 48: ...angle Be sure to consider all required deductions Enter the weight of the load to match the load on hook including the hook block or overhaul ball and any rigging Adjust the weight to the nearest 100...
Страница 49: ...Operation Calibration Service Manual LinkBelt DS350 1334 Console Jib complete If calibrating only a jib calibration ends at this point and the operating screen appears...
Страница 50: ...by the selected operating mode Step M2 Take a radius measurement from the centerline of rotation to the block ball Enter the actual measured radius Use the and button to change the value shown Press...
Страница 51: ...ected operating mode Step M5 Lift a load that is near the maximum allowed load for the indicated angle Be sure to consider all required deductions Enter the weight of the load to match the load on hoo...
