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ALF-13131-E-02

All-Flo

10

SECTION

6

INSTALLATION, TROUBLE-

SHOOTING AND MAINTENANCE 

INSTALLATION

PIPING

Whenever possible ensure the pump is installed using 

the shortest possible pipe lengths with the minimum 

amount of pipe fittings. Ensure all piping is supported 

independent of the pump.
Suction and discharge piping should not be smaller 

than the connection size of the pump. When pumping 

liquids of high viscosity, larger piping may be used, in 

order to reduce frictional pipe loss.
Employ flexible hoses in order to eliminate the vibration 

caused by the pump. Mounting feet can also be used to 

reduce vibration effects. 
All hoses should be reinforced, non-collapsible and be 

capable of high vacuum service. Ensure that all piping 

and hoses are chemically compatible with the process 

and cleaning fluid.
For processes where pulsation effects should be  

reduced, employ a pulsation dampener on the discharge 

side of the pump. 
For self-priming applications, ensure all connections 

are airtight and the application is within the pumps  

dry-lift capability. Refer to product specifications for 

further details.
For flooded suction applications, install a gate valve  

on the suction piping in order to facilitate service. 
For unattended flooded suction operation, it is  

recommended to pipe the exhaust air above the liquid 

source. In the event of a diaphragm failure this will 

reduce or eliminate the possibility of liquid discharging 

through the exhaust onto the ground.

LOCATION

Ensure that the pump is installed in an accessible  

location, in order to facilitate future service and  

maintenance. 

AIR

Ensure that the air supply is sufficient for the  

volume of air required by the pump. Refer to product 

specifications for further details. For reliable  

operation, install a 5 micron air filter, air-valve and 

pressure regulator. Do not exceed the pumps  

maximum operating pressure of 120 psig.

REMOTE OPERATION 

Utilize a three way solenoid valve for remote  

operation. This ensures that air between the solenoid 

and the pump is allowed to “bleed off,” ensuring  

reliable operation. Liquid transfer volume is estimated 

by multiplying displacement per stroke times the 

number of strokes per minute.

NOISE

Correct installation of the muffler reduces sound  

levels. Refer to product specifications for  

further details.

SUBMERGED OPERATION

For submersible operation, pipe the air exhaust to 

atmosphere.

GROUNDING THE PUMP

Loosen grounding screw and install a grounding wire. 

Tighten grounding screw. Wire size should be a 12 

gauge wire or larger. Connect the other end of the wire 

to a true earth ground.  Equipment must be grounded 

to achieve ATEX rating and it is recommended to 

configure the pump with a grounding lug option.

Содержание All-Flo S050

Страница 1: ...IOM INSTALLATION OPERATION MAINTENANCE S050 METAL 1 2 INCH AIR OPERATED DOUBLE DIAPHRAGM PUMP...

Страница 2: ...R DIAPHRAGMS 9 TPE DIAPHRAGMS 9 PTFE DIAPHRAGMS 9 SECTION 6 INSTALLATION TROUBLESHOOTING AND MAINTENANCE INSTALLATION 10 11 TROUBLESHOOTING 12 OPERATION 13 MAINTENANCE 13 SECTION 7 REPAIR AND ASSEMBLY...

Страница 3: ...32 F to 180 F 0 C to 82 C PVDF 0 F to 250 F 18 C to 121 C Nylon 0 F to 200 F 18 C to 93 C Temperature limits are solely based upon mechanical stress and certain chemicals will reduce the maximum opera...

Страница 4: ...Muffler 8 Stainless Steel Hardware Metal Muffler B PTFE Coated Stainless Steel Hardware Plastic Muffler C PTFE Coated Stainless Steel Hardware Metal Muffler D Zinc Plated Steel Hardware Plastic Muffle...

Страница 5: ...m Discharge Left P Suction Right Discharge Center Front Q Suction Right Discharge Center Rear U Suction Left Discharge Center Front V Suction Left Discharge Center Rear 1 Dual Suction Single Discharge...

Страница 6: ...eft diaphragm causing the left diaphragm to move outward to the left Since both the left diaphragm and the right diaphragm are connected via a diaphragm rod when the left diaphragm moves to the left t...

Страница 7: ...default ports See part number matrix option code for additional porting options 10 3 262mm 1 8 46mm 6 7 170mm 9 5 241mm 11 2 284mm 5 4 137mm 4 4 112mm 3 6 91mm 4 0 102mm 0 3 8mm 3 2 81mm 1 1 28mm 6 4...

Страница 8: ...3 261 62mm 1 8 46mm 6 3 160mm 9 5 241mm 11 2 284mm 7 3 185mm 6 3 160mm 0 3 8mm 1 MNPT OR 1 MBSP x4 1 2 FNPT or FBSP 3 8 18 FNPT Exhaust Port 1 4 18 FNPT Air Inlet 3 6 91mm 4 0 102mm 5 4 137mm 4 4 112...

Страница 9: ...nlet 1 4 FNPT Liquid Inlet FNPT BSP Liquid Outlet FNPT BSP Height 11 2 284 mm Width 10 3 262 mm Depth 6 4 163 mm Performance Specifications Max Flow 9 gpm 34 1 lpm Max Air Pressure 120 psi 8 3 bar Max...

Страница 10: ...tion it is recommended to pipe the exhaust air above the liquid source In the event of a diaphragm failure this will reduce or eliminate the possibility of liquid discharging through the exhaust onto...

Страница 11: ...ALF 13131 E 02 All Flo 11 SUGGESTED INSTALLATION This illustration is a generic representation of an air operated double diaphragm pump...

Страница 12: ...Suction valve closed Suction line plugged No liquid in the suction tank Suction lift excessive Debris stuck in valves Excessive wear of check valves Air leak on suction side with suction lift Pump Cy...

Страница 13: ...suction valve restrict the suction line and may cause damage to the diaphragms Suction strainers may be employed to reduce or eliminate larger solids but routine maintenance is necessary in order to...

Страница 14: ...closed and disconnected While wearing personal protective equip ment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmo spher...

Страница 15: ...Plate and Flat Washer 1 4 from one side of the pump STEP 10 Placing the inch wrench on the remaining Outer Diaphragm Plate and the 7 16 inch wrench on the Diaphragm Rod Assembly remove the remaining...

Страница 16: ...d process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmo sphere is present WARNING For pump models with non metallic manifolds air valves or cham...

Страница 17: ...disassembly During assembly ensure that the open side of the lip seals are both facing each other inward Install the shuttle plate with the smooth shinny side toward the shuttle car Lubrication of the...

Страница 18: ...are closed and disconnected While wearing personal protective equip ment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmo s...

Страница 19: ...mble the pilot valve reverse the order of disassembly Should process fluid have contact with the pilot valve O rings they should be replaced as swelling may occur and cause irregular operation During...

Страница 20: ...ALF 13131 E 02 All Flo 20 ALUMINUM AND STAINLESS STEEL PUMPS WITH ALUMINUM CENTER SECTION S050 A SECTION 8 EXPLODED VIEW PARTS LIST...

Страница 21: ...SLEEVE 2 ALL MODELS 10204 40 Polyproplyene 130 O RING END SPACER 2 ALL MODELS 11923 11 Nitrile 140 LIP SEAL DIAPHRAGM ROD 2 ALL MODELS 12000 76 Nitrile 150 RETAINING PLATE 2 ALL MODELS 12708 54 Nylon...

Страница 22: ...ANGE NUT 5 16 18 16 S050 A 12608 25 Plated Steel S050 3 12608 26 Stainless Steel 371 LOCK WASHER 1 4 4 S050 A 12350 25 Plated Steel S050 3 12350 26 Stainless Steel 372 WASHER SPLIT LOCK 5 16 16 S050 A...

Страница 23: ...ALF 13131 E 02 All Flo 23 ALUMINUM AND STAINLESS STEEL PUMPS WITH PLASTIC CENTER SECTION S050 P EXPLODED VIEW PARTS LIST...

Страница 24: ...40 Polyproplyene 130 O RING END SPACER 2 ALL MODELS 11923 11 Nitrile 140 LIP SEAL DIAPHRAGM ROD 2 ALL MODELS 12000 76 Nitrile 150 RETAINING PLATE 2 ALL MODELS 12708 54 Nylon 160 N A 170 INNER DIAPHRAG...

Страница 25: ...el 361 HEX NUT 1 4 20 4 S050 PA 12600 25 Plated Steel S050 P3 12600 26 Stainless Steel 362 HEX FLANGE NUT 5 16 18 16 S050 PA 12608 25 Plated Steel S050 P3 12608 26 Stainless Steel 371 LOCK WASHER 1 4...

Страница 26: ...ture range 10 F to 180 F 12 C to 82 C EPDM is a general purpose elastomer with good resistance to many acids and bases Temperature range 40 F to 280 F 40 C to 138 C SANTOPRENE is an injection molded m...

Страница 27: ...TIES WHETHER EXPRESS IMPLIED OR ORAL INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTIES OTHERWISE ARISING FROM A COUR...

Страница 28: ...esigning and manufacturing the highest quality product available to industry Since the beginning in 1986 All Flo engineers have used their extensive knowledge of today s engineered materials advanced...

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