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ALF-13131-E-02

All-Flo

6

PRINCIPLES OF OPERATION

The air-valve directs pressurized air behind the diaphragm on the right, 

causing the diaphragm on the right to move outward (to the right).
Since both the right diaphragm and the left diaphragm are connected  

via a diaphragm rod, when the right diaphragm moves to the right, the 

left diaphragm (through the action of the diaphragm rod) moves to the 

right also.
When the diaphragm on the left side is moving to the right, it is referred 

to as suction stroke. When the left diaphragm is in its suction stroke,  

the left suction valve moves upward (opens) and the left discharge valve 

moves downward (closes). This action creates suction and draws liquid 

into the left side chamber.

The air-valve directs pressurized air behind the left diaphragm, causing 

the left diaphragm to move outward (to the left).
Since both the left diaphragm and the right diaphragm are connected  

via a diaphragm rod, when the left diaphragm moves to the left, the  

right diaphragm (through the action of the diaphragm rod) moves to  

the left also.
When the diaphragm on the left side moves outward, the left discharge valve 

opens and the left suction valve closes. This causes the liquid to leave the 

left side liquid outlet of the pump.
Simultaneously, the right diaphragm moves inward (to the left), which 

causes the right suction valve to open and the right discharge to close, 

which in turn causes suction, drawing liquid into the right chamber.
The process of alternating right suction / left discharge (and vice-versa) 

continues as long as compressed air is supplied to the pump.

Note: The graphics show ball valves, which are replaced with Max-Pass™ 

valves for these pump models.

HOW AN AIR OPERATED DOUBLE  

DIAPHRAGM PUMP WORKS

3

SECTION

Содержание All-Flo S050

Страница 1: ...IOM INSTALLATION OPERATION MAINTENANCE S050 METAL 1 2 INCH AIR OPERATED DOUBLE DIAPHRAGM PUMP...

Страница 2: ...R DIAPHRAGMS 9 TPE DIAPHRAGMS 9 PTFE DIAPHRAGMS 9 SECTION 6 INSTALLATION TROUBLESHOOTING AND MAINTENANCE INSTALLATION 10 11 TROUBLESHOOTING 12 OPERATION 13 MAINTENANCE 13 SECTION 7 REPAIR AND ASSEMBLY...

Страница 3: ...32 F to 180 F 0 C to 82 C PVDF 0 F to 250 F 18 C to 121 C Nylon 0 F to 200 F 18 C to 93 C Temperature limits are solely based upon mechanical stress and certain chemicals will reduce the maximum opera...

Страница 4: ...Muffler 8 Stainless Steel Hardware Metal Muffler B PTFE Coated Stainless Steel Hardware Plastic Muffler C PTFE Coated Stainless Steel Hardware Metal Muffler D Zinc Plated Steel Hardware Plastic Muffle...

Страница 5: ...m Discharge Left P Suction Right Discharge Center Front Q Suction Right Discharge Center Rear U Suction Left Discharge Center Front V Suction Left Discharge Center Rear 1 Dual Suction Single Discharge...

Страница 6: ...eft diaphragm causing the left diaphragm to move outward to the left Since both the left diaphragm and the right diaphragm are connected via a diaphragm rod when the left diaphragm moves to the left t...

Страница 7: ...default ports See part number matrix option code for additional porting options 10 3 262mm 1 8 46mm 6 7 170mm 9 5 241mm 11 2 284mm 5 4 137mm 4 4 112mm 3 6 91mm 4 0 102mm 0 3 8mm 3 2 81mm 1 1 28mm 6 4...

Страница 8: ...3 261 62mm 1 8 46mm 6 3 160mm 9 5 241mm 11 2 284mm 7 3 185mm 6 3 160mm 0 3 8mm 1 MNPT OR 1 MBSP x4 1 2 FNPT or FBSP 3 8 18 FNPT Exhaust Port 1 4 18 FNPT Air Inlet 3 6 91mm 4 0 102mm 5 4 137mm 4 4 112...

Страница 9: ...nlet 1 4 FNPT Liquid Inlet FNPT BSP Liquid Outlet FNPT BSP Height 11 2 284 mm Width 10 3 262 mm Depth 6 4 163 mm Performance Specifications Max Flow 9 gpm 34 1 lpm Max Air Pressure 120 psi 8 3 bar Max...

Страница 10: ...tion it is recommended to pipe the exhaust air above the liquid source In the event of a diaphragm failure this will reduce or eliminate the possibility of liquid discharging through the exhaust onto...

Страница 11: ...ALF 13131 E 02 All Flo 11 SUGGESTED INSTALLATION This illustration is a generic representation of an air operated double diaphragm pump...

Страница 12: ...Suction valve closed Suction line plugged No liquid in the suction tank Suction lift excessive Debris stuck in valves Excessive wear of check valves Air leak on suction side with suction lift Pump Cy...

Страница 13: ...suction valve restrict the suction line and may cause damage to the diaphragms Suction strainers may be employed to reduce or eliminate larger solids but routine maintenance is necessary in order to...

Страница 14: ...closed and disconnected While wearing personal protective equip ment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmo spher...

Страница 15: ...Plate and Flat Washer 1 4 from one side of the pump STEP 10 Placing the inch wrench on the remaining Outer Diaphragm Plate and the 7 16 inch wrench on the Diaphragm Rod Assembly remove the remaining...

Страница 16: ...d process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmo sphere is present WARNING For pump models with non metallic manifolds air valves or cham...

Страница 17: ...disassembly During assembly ensure that the open side of the lip seals are both facing each other inward Install the shuttle plate with the smooth shinny side toward the shuttle car Lubrication of the...

Страница 18: ...are closed and disconnected While wearing personal protective equip ment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmo s...

Страница 19: ...mble the pilot valve reverse the order of disassembly Should process fluid have contact with the pilot valve O rings they should be replaced as swelling may occur and cause irregular operation During...

Страница 20: ...ALF 13131 E 02 All Flo 20 ALUMINUM AND STAINLESS STEEL PUMPS WITH ALUMINUM CENTER SECTION S050 A SECTION 8 EXPLODED VIEW PARTS LIST...

Страница 21: ...SLEEVE 2 ALL MODELS 10204 40 Polyproplyene 130 O RING END SPACER 2 ALL MODELS 11923 11 Nitrile 140 LIP SEAL DIAPHRAGM ROD 2 ALL MODELS 12000 76 Nitrile 150 RETAINING PLATE 2 ALL MODELS 12708 54 Nylon...

Страница 22: ...ANGE NUT 5 16 18 16 S050 A 12608 25 Plated Steel S050 3 12608 26 Stainless Steel 371 LOCK WASHER 1 4 4 S050 A 12350 25 Plated Steel S050 3 12350 26 Stainless Steel 372 WASHER SPLIT LOCK 5 16 16 S050 A...

Страница 23: ...ALF 13131 E 02 All Flo 23 ALUMINUM AND STAINLESS STEEL PUMPS WITH PLASTIC CENTER SECTION S050 P EXPLODED VIEW PARTS LIST...

Страница 24: ...40 Polyproplyene 130 O RING END SPACER 2 ALL MODELS 11923 11 Nitrile 140 LIP SEAL DIAPHRAGM ROD 2 ALL MODELS 12000 76 Nitrile 150 RETAINING PLATE 2 ALL MODELS 12708 54 Nylon 160 N A 170 INNER DIAPHRAG...

Страница 25: ...el 361 HEX NUT 1 4 20 4 S050 PA 12600 25 Plated Steel S050 P3 12600 26 Stainless Steel 362 HEX FLANGE NUT 5 16 18 16 S050 PA 12608 25 Plated Steel S050 P3 12608 26 Stainless Steel 371 LOCK WASHER 1 4...

Страница 26: ...ture range 10 F to 180 F 12 C to 82 C EPDM is a general purpose elastomer with good resistance to many acids and bases Temperature range 40 F to 280 F 40 C to 138 C SANTOPRENE is an injection molded m...

Страница 27: ...TIES WHETHER EXPRESS IMPLIED OR ORAL INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTIES OTHERWISE ARISING FROM A COUR...

Страница 28: ...esigning and manufacturing the highest quality product available to industry Since the beginning in 1986 All Flo engineers have used their extensive knowledge of today s engineered materials advanced...

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