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REHATEAM s.r.l.—vicolo Negrelli 

5

31040 

Castagnole di Paese TV  

-

 www.rehateamprogeo.com

 

Service Manual CARBOMAX    21

 

 

 

SERVICE MANUAL 

QUICK RELEASE AXLE 

(rear wheel) 

If the wheel comes off,

 the distance 

X

 between the nut 

A

 and the balls 

B

 is too short, therefore, it is necessary to unscrew the nut 

A

 while 

holding the point 

C

 of the axle.  

If there is play,

 the distance 

X

 between the nut 

A

 and the balls 

B

 is too long, therefore, it is necessary to 

screw the nut 

A

 while holding the point 

C

 of the axle 

In both cases, make a few tries until the correct adjustment. There is no need to remove the axle from the wheel.  

It may happen that you adjust the axle so that the wheel only seems properly fixed, but it is not safe. 
In fact, to check the adjustment, you have also to try to press the button just a little bit (as guidance, ¼ of its run) and pull the 
wheel. If it comes off, it means that it may come off while driving! Therefore, this is a very important 

safety check

If the wheels comes off, unscrew the nut a little bit until you have the proper adjustment. 

If the wheel (the axle) gets stuck

 in the receiver, you can proceed in two ways: 

Press the quick release button, pull the rear wheel and, at the same time, with a mallet, gently hit (a little harder if necessary) the hub or 
spokes of the wheel and try to remove it. 
Loosen the grab screw 

A

 and try to remove the wheel . 

Loosen the 

two bolts 

B

 and the bolt/nut 

and try to remove the wheel

 

If you have loosened both the grab screw 

A

 ,the bolt 

B

 and the bolt/nut 

C

 , fix the bolts 

B

 first, then the grab screw 

A

 and finally the bolt/nut 

C

 

(see also sheet “

camber and convergency

). 

Adjust  the  quick  release  axle  so  that  the  rear  wheel  is 
safely fixed with no risk that it comes off accidentally. 

At the same time, there should be no or very little play. 

To check if the rear wheel is safely fixed, take hold of the 
hub without pressing the release button, and try to pull the 
wheel in and out. 

As regular maintenance, it is advisable to clean the quick 
release axle and spread a little of grease on it. 

The reasons why the wheel can get stuck can be two. 

- the receiver is slightly damaged; in this case, with a ½ reamer, re-

pass the receiver’s hole.

 

-

 

when pushing the axle’s button, the balls do not fall inside the axle’s shaft; first, clean the 

axle, then try to push the button a few times a see if you have solved the problem; if not, 

press the button, hold the axle’s pin with a wrench and unscrew the button half of a turn. 

Check and if necessary do the same with another half turn. Do not unscrew the button too 
much: the pin will come off and, consequently, the balls will fall to the ground. 

A

 

B

 

 

 

C

  

 

C  

 

Содержание CARBOMAX

Страница 1: ...REHATEAM s r l vicolo Negrelli 5 31040 Castagnole di Paese TV www rehateamprogeo com Service Manual CARBOMAX 1 S E R V I C E M A N U A L CARBOMAX Rev 0 06 05 2020 SERVICE MANUAL ENGLISH...

Страница 2: ...any non standard requirements or modifications to allow them to evaluate such modifications and verify that they will not compromise the normal and safe use of the wheelchair Any modification of the...

Страница 3: ...system 06 FORK ANGLE 07 DIRECTIONALITY 09 REAR HEIGHT 10 SETTING point of balance 11 CAMBER AND CONVERGENCY 13 BRAKE 14 BRAKE SPACING 15 FOOTPLATE DISTANCE tubes with holes 16 FOOTPLATE DISTANCE slid...

Страница 4: ...fork s sizes Screw off the bolt V while holding the other Remove the axle P Position the caster to another hole insert the axle and fix the bolt V holding the one on the other side Pay attention to th...

Страница 5: ...on the bolts V A Work on a flat and even surface Loosen the two bolts A Slide the support upward or downward to the desired height Tighten the two bolts A Repeat the same operations on the other side...

Страница 6: ...e fork s axle proceed as above mentioned until reaching the correct angle You can also measure the perpendicularity by turning the fork by 360 during the full turn the wheel has to touch the surface i...

Страница 7: ...t turn smoothly Clean or change the bearings FRONT WHEELS The casters are not adjusted at the same height Adjust the front wheels at the same height The tyres of the two front wheels are different or...

Страница 8: ...axle tilts by 1 right or left according to how to cast them in the hollows see images Note you can cast the inserts only as indicated in these images Once you have casted the inserts C0 or C2 it is a...

Страница 9: ...When tightening this bolt check that the inner plate of the clamp does not turn you can hold it with your fingers in fact if it turns the clamp will not take hold of the frame properly Finally tighten...

Страница 10: ...ide first Then measure the distance X between the rear side of the rear support and the backrest plate Adjust and fix the other side respecting the same distance When tightening each bolt check that t...

Страница 11: ...ssario regolare la campanatura Follows next page WORK ON A FLAT AND EVEN SURFACE The wheel receiver gives the rear wheel camber cambered receiver The two wheel receivers are fixed to the rear axle thu...

Страница 12: ...a reamer to remove any possible tiny deformation see also adjustment sheet quick release axle It may be a little harder to position and fix the other side due to the pressure given by the seat canvas...

Страница 13: ...justment A good adjustment has the brake not too hard to engage but braking so you will have to find the suitable compromise Once reached the correct position tighten the headless bolt A Carry out the...

Страница 14: ...vice and heat it with a hot air blower because the bolt is locked with strong lock thread glue DO NOT FORCE WHEN UNSCREWING IT you may damage the bolt s head irremediably Once you have removed the bo...

Страница 15: ...of the support C The footplate tube s holes and the hole of the support B must be aligned Finally tighten the bolt A on both sides of the frame Do not force screwing the bolt you may damage the threa...

Страница 16: ...ght tighten the bolt A on one side Check the wide side of the footrest plate is parallel to the ground If necessary raise or lower the tube on the side that is not fixed yet Finally tighten the bolt A...

Страница 17: ...a suitable spacer Finally insert and tighten the bolt C To reduce the inclination remove the bolt C and remove the necessary washers spacers Finally insert and tighten the bolt C Without the bolt C yo...

Страница 18: ...y to cut the lower side of the If the maximum height you can reach is not enough it is necessary to change the tube Warning to guarantee a good stability between the fixing hole and the lower side of...

Страница 19: ...tube in fact the hole 1 will be underneath and within the tube of the backrest structure While drilling the hole on the tube pay attention to aligning the handle grip if present Should you cut off th...

Страница 20: ...hten the bolts Now check the locking system If the locking pin D does not lock or there is too much play it is necessary to adjust the end run bolt B Loose the nut C fold the backrest and screw or uns...

Страница 21: ...gently hit a little harder if necessary the hub or spokes of the wheel and try to remove it Loosen the grab screw A and try to remove the wheel Loosen the two bolts B and the bolt nut C and try to rem...

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