background image

Operating Instructions,  Form No. 102808,

Back sheet 2 of 3

Pressure Switch

A pressure switch can be adjusted to stop the pump motor at a desired pressure setting and restart the motor when
the pressure falls below that setting.
It is recommended that a pressure switch be used with a pressure regulating valve to insure accuracy when setting a
maximum  PSI  level.  A  pressure  switch  alone  will  break  the  motor’s  energy  supply  at  a  selected  setting,  but  the
hydraulic  pump  will  continue  building  pressure  as  it  slows  to  a  stop.  The  pressure  regulating  valve  is  adjusted  at  a
setting slightly above the pressure switch setting to compensate by releasing the pressure developed by the hydraulic
pump as it “coasts” to a stop. As a result, the pressure limit requirement can be held to approximately 300 PSI.

Adjusting The Pressure Switch Setting

1. Loosen the locknut on the pressure switch. Slowly turn the pressure switch adjusting screw in a counterclockwise

(CCW) direction, decreasing the pressure switch setting until the pump motor shuts off. Tighten the locknut to lock
the adjusting screw.

2. Release the hydraulic pressure. Run the pump to check the pressure setting and automatic shutoff of the motor. It

may be necessary to make a second fine adjustment.

PREVENTIVE MAINTENANCE

To help avoid possible personal injury,

Disconnect the pump from the power supply before performing maintenance or repair procedures.

Repairs and maintenance should be performed in a dust-free area by a qualified technician.

Bleeding Air from the System

Air can accumulate in the hydraulic system. This air causes the cylinder to respond in an unstable or slow manner. To
remove the air:
1. Position hydraulic cylinder(s) on their sides with the couplers located upward and at a lower level than the pump.
2. Remove  any  load  from  the  cylinder(s),  and  cycle  the  hydraulic  system  through  several  cycles  (fully  extend  and

retract the cylinders).

3. The bladder must be vented and refilled (see "Filling the Bladder" section on sheet 2 of 3).

Hydraulic Fluid Level

1. Check  the  oil  level  in  the  bladder  after  each  10  hours  of  use.  With  all  cylinders  retracted  and  the  pump  in  the

upright (or vertical) position, the oil level should be at the top of the filler hole.

2. When adding oil, use Power Team approved, high-grade hydraulic oil (215 SSU @ 100°F). Retract the cylinders

and disconnect the power supply. Clean the area around the filler plug, remove the plug, and insert a clean funnel
with filter.

3. The  frequency  of  oil  changes  will  depend  upon  the  general  working  conditions,  severity  of  use,  and  overall

cleanliness and care given the pump. Three hundred hours of use under general shop conditions is considered a
standard change interval. Drain, flush, and refill the bladder with Power Team approved, high-grade hydraulic oil
(215 SSU @ 100°F).

Maintenance and Cleaning

1. Keep the pump's outer surface as free from dirt as possible.
2. Seal all unused couplers with thread protectors.
3. Keep all hose connections free of dirt and grime.
4. Equipment connected to the pump must be kept clean.
5. Use  only  Power  Team  approved,  high-grade  hydraulic  oil  in  this  pump.

Change as recommended (approx. every 300 hours).

WARNING

Содержание P2102-ANCHOR

Страница 1: ...Operating Instructions for PE10 Series Electric Powered 10 Series Hydraulic Pump SPX Form No 1000573 Rev 0 February 8 2012...

Страница 2: ...SPX Form No 1000573 Rev 0 February 8 2012...

Страница 3: ...cription 2 PE10 Series Electric Hydraulic Pumps 2 Control Valves 3 Safety Symbols and Definitions 4 Safety Precautions 4 Initial Setup 8 Operating Instructions 12 Performance Specifications 13 General...

Страница 4: ...of 164 cc min 10 cu in min A pump can be valved for use with either single or double acting cylinders All pumps come fully assembled less fluid and ready for work PE10 Series Electric Hydraulic Pumps...

Страница 5: ...2 way auto dump advance return auto Diagrams PE102A PE102A 220 PR102A Valve Function Use with Cylinder Type Valve No Advance Pump ON Return Pump OFF From Pump To Tank Single acting 9562 auto dump adva...

Страница 6: ...environments These products are not designed for lifting and moving people agri food machinery certain types of mobile machinery or in special work environments such as explosive flammable or corrosi...

Страница 7: ...cause an electrical hazard Hoses WARNING Before operating the pump tighten all hose connections using the correct tools Do not overtighten Connections should be only secure and leak free Overtightenin...

Страница 8: ...s the use of an extension with a hydraulic cylinder may not be advisable and could present a dangerous condition Avoid pinch points or crush points that can be created by the load or parts of the cyli...

Страница 9: ...ve covers on disconnected quick couplers When mounting cylinders or rams using the internal piston rod threads collar threads threaded tie rods or base mounting holes the threads must be fully engaged...

Страница 10: ...eded 3 Clean all hose ends couplers or union ends 4 Remove the thread protectors from the hydraulic fluid outlets 5 Connect the hose assembly to the hydraulic fluid outlet and couple the hose to the c...

Страница 11: ...ding Air from the System After all connections are made the hydraulic system must be bled of any trapped air See Figure 2 With no load on the system and the pump vented and positioned higher than the...

Страница 12: ...heck valve is used a hydraulic gauge shows zero pressure when the valve is switched to the neutral hold position Cylinder pressure however is held without loss If reading the cylinder pressure a gauge...

Страница 13: ...ure 6 Pressure Gauge Installation Initial Setup continued 2 See Figure 5 Install sealant tape or non hardening sealer to a 45 degree elbow PN 9678 Install the elbow as shown 3 Install sealant tape or...

Страница 14: ...til operation is smooth and consistent 2 Check the pump reservoir level Add Power Team hydraulic fluid as needed Motor Control Operation 1 If necessary connect the power cord to an appropriate power s...

Страница 15: ...10 000 psi 115V Amp Draw at 690 bar 10 000 psi 230V dBa at Idle and 690 bar 10 000 psi Air Supply Req d bar psi PE10 6 3 68 74 N A Pump Max Pressure Output bar psi Fluid Delivery cu in min 0 bar 0 psi...

Страница 16: ...ion of the hydraulic fluid could cause the valve to malfunction Loss of the load or personal injury could result Establish a routine to keep the hydraulic system as free from debris as possible Seal u...

Страница 17: ...le 2 Contact Power Team Hydraulic Technology technical support for products more suitable to your application Hose Connections CAUTION To prevent personal injury from leaking hydraulic fluid seal all...

Страница 18: ...No voltage supply 3 Check line voltage Check reset button on power panel 4 Worn brushes 4 Replace brushes 5 Circuit breaker tripped because total amperage draw too high for existing circuit 5 Use an...

Страница 19: ...lter If problem persists disconnect from power supply contact authorized Power Team service center 6 Fluid bypasses through the double acting cylinder 6 Remove cylinder cap hoses Check pump and valve...

Страница 20: ...Look for internal leakage in double acting cylinders 4 Remove cylinder from pump If pump builds full pressure cylinder is defective 5 Inadequate air pressure air motor only 5 Refer to Initial Setup s...

Страница 21: ...X HydraulicTechnologies 5885 11thStreet Rockford IL 61109 3699 USA Telephone 1 815 874 5556 FAX 1 815 874 7853 Cust Service Order Entry Tel 1 800 541 1418 FAX 1 800 288 7031 E mail info powerteam com...

Страница 22: ......

Страница 23: ...ge the hose and possibly result in personal injury Do not use the hose to move attached equipment Stress may damage the hose and possibly cause personal injury Hose material and coupler seals must be...

Страница 24: ...ntenance Voltages Motor voltages are not changeable They are 12 VDC 11 14 VDC 120 VAC 90 130 VAC 50 60 Hz 220 VAC 190 240 VAC 50 60 Hz Hydraulic Set up 1 Clean the areas around the oil ports of the pu...

Страница 25: ...e acting Cylinders 1 Place the valve control lever in the NEUTRAL or hold position 2 Start the pump by pressing the motor control ON OFF switch 3 Advance the cylinder by shifting the valve control lev...

Страница 26: ...ualified technician Bleeding Air from the System Air can accumulate in the hydraulic system This air causes the cylinder to respond in an unstable or slow manner To remove the air 1 Position hydraulic...

Страница 27: ...115 230 V 50 60 Hz SINGLE PHASE Sheet No 3 of 3 Rev 6 Date 25 May 2012 6 25A FU SW2 REMOTE REC CONTROL CIRCUIT T L3 L2 L1 M X2 X1 M2 M1 MTR H4 H2 H3 H1 24V SW Transformer Connections For 115 VAC H1 H...

Страница 28: ...1 800 541 1418 FAX 1 800 288 7031 E MAIL INFO POWERTEAM COM ASIA PACIFIC CUSTOMER SERVICE CENTER 7 GUL CIRCLE SINGAPORE 629563 SINGAPORE TEL 65 6265 3343 E MAIL INFOASIA POWERTEAM COM EUROPEAN CUSTOM...

Отзывы: