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© SPX

Form No. 1000573 

Rev. 0  February 8, 2012

•  Avoid straight line tubing connections in short runs. Straight line runs do not provide 

for expansion and contraction due to pressure and/or temperature changes.

•  Eliminate stress in the tube lines. Long tubing runs should be supported by brackets 

or  clips.  Tubes  through  bulkheads  must  have  bulkhead  fittings.  This  makes  easy 

removal possible and helps support the tubing.

•  Carefully inspect all hoses and fittings prior to use. Before each use, check entire hose 

for cuts, leaks, abrasion or bulging of cover, or damage or movement of couplings. If 

any of these conditions exist, replace the hose immediately. NEVER attempt to repair 

the hose.

Cylinder

 

DANGER:

•  Do not exceed rated capacities of the cylinders. Excess pressure may result in personal 

injury.

•  Avoid off-center loads that could damage the cylinder and/or cause loss of the load.
•  Read  and  understand  all  safety  and  warning  decals  and  instructions  for  devices 

attached.

•  Inspect  each  cylinder  and  coupler  before  each  shift  or  usage  to  prevent  unsafe 

conditions from developing. 

•  Do not use cylinders if they are damaged, altered or in poor condition. 
•  Do not use cylinders with bent or damaged couplers or damaged port threads. 
•  Under certain conditions, the use of an extension with a hydraulic cylinder may not be 

advisable and could present a dangerous condition. 

•  Avoid pinch points or crush points that can be created by the load or parts of the 

cylinder. 

•  To help prevent material fatigue if the cylinder is to be used in a continuous application, 

the load should not exceed 85% of the rated capacity or stroke.

•  Cylinder must be on a stable base which is able to support the load while pushing or 

lifting. 

•  To help prevent personal injury, use shims, friction material or constraints to prevent 

slippage of the base or load.

•  Do not set poorly-balanced or off-center loads on a cylinder.
•  The load can tip or the cylinder can “kick out” and cause personal injury. 
•  Do not use the locking collar on a threaded piston as a stop. The threads may shear 

resulting in loss of the load.

•  If this component is used to lift or lower loads, be certain that the load is under operator 

control at all times and that others are clear of the load.

•  Do not drop the load. 
•  As the load is lifted, use blocking and cribbing to guard against a falling load.
•  To help prevent personal injury, do not allow personnel to go under or work on a load 

before it is properly cribbed or blocked. All personnel must be clear of the load before 

lowering. 

•  Never use extreme heat to disassemble a hydraulic cylinder or ram. Metal fatigue and/

or seal damage will result and can lead to unsafe operating conditions. 

Safety Precautions continued

Содержание P2102-ANCHOR

Страница 1: ...Operating Instructions for PE10 Series Electric Powered 10 Series Hydraulic Pump SPX Form No 1000573 Rev 0 February 8 2012...

Страница 2: ...SPX Form No 1000573 Rev 0 February 8 2012...

Страница 3: ...cription 2 PE10 Series Electric Hydraulic Pumps 2 Control Valves 3 Safety Symbols and Definitions 4 Safety Precautions 4 Initial Setup 8 Operating Instructions 12 Performance Specifications 13 General...

Страница 4: ...of 164 cc min 10 cu in min A pump can be valved for use with either single or double acting cylinders All pumps come fully assembled less fluid and ready for work PE10 Series Electric Hydraulic Pumps...

Страница 5: ...2 way auto dump advance return auto Diagrams PE102A PE102A 220 PR102A Valve Function Use with Cylinder Type Valve No Advance Pump ON Return Pump OFF From Pump To Tank Single acting 9562 auto dump adva...

Страница 6: ...environments These products are not designed for lifting and moving people agri food machinery certain types of mobile machinery or in special work environments such as explosive flammable or corrosi...

Страница 7: ...cause an electrical hazard Hoses WARNING Before operating the pump tighten all hose connections using the correct tools Do not overtighten Connections should be only secure and leak free Overtightenin...

Страница 8: ...s the use of an extension with a hydraulic cylinder may not be advisable and could present a dangerous condition Avoid pinch points or crush points that can be created by the load or parts of the cyli...

Страница 9: ...ve covers on disconnected quick couplers When mounting cylinders or rams using the internal piston rod threads collar threads threaded tie rods or base mounting holes the threads must be fully engaged...

Страница 10: ...eded 3 Clean all hose ends couplers or union ends 4 Remove the thread protectors from the hydraulic fluid outlets 5 Connect the hose assembly to the hydraulic fluid outlet and couple the hose to the c...

Страница 11: ...ding Air from the System After all connections are made the hydraulic system must be bled of any trapped air See Figure 2 With no load on the system and the pump vented and positioned higher than the...

Страница 12: ...heck valve is used a hydraulic gauge shows zero pressure when the valve is switched to the neutral hold position Cylinder pressure however is held without loss If reading the cylinder pressure a gauge...

Страница 13: ...ure 6 Pressure Gauge Installation Initial Setup continued 2 See Figure 5 Install sealant tape or non hardening sealer to a 45 degree elbow PN 9678 Install the elbow as shown 3 Install sealant tape or...

Страница 14: ...til operation is smooth and consistent 2 Check the pump reservoir level Add Power Team hydraulic fluid as needed Motor Control Operation 1 If necessary connect the power cord to an appropriate power s...

Страница 15: ...10 000 psi 115V Amp Draw at 690 bar 10 000 psi 230V dBa at Idle and 690 bar 10 000 psi Air Supply Req d bar psi PE10 6 3 68 74 N A Pump Max Pressure Output bar psi Fluid Delivery cu in min 0 bar 0 psi...

Страница 16: ...ion of the hydraulic fluid could cause the valve to malfunction Loss of the load or personal injury could result Establish a routine to keep the hydraulic system as free from debris as possible Seal u...

Страница 17: ...le 2 Contact Power Team Hydraulic Technology technical support for products more suitable to your application Hose Connections CAUTION To prevent personal injury from leaking hydraulic fluid seal all...

Страница 18: ...No voltage supply 3 Check line voltage Check reset button on power panel 4 Worn brushes 4 Replace brushes 5 Circuit breaker tripped because total amperage draw too high for existing circuit 5 Use an...

Страница 19: ...lter If problem persists disconnect from power supply contact authorized Power Team service center 6 Fluid bypasses through the double acting cylinder 6 Remove cylinder cap hoses Check pump and valve...

Страница 20: ...Look for internal leakage in double acting cylinders 4 Remove cylinder from pump If pump builds full pressure cylinder is defective 5 Inadequate air pressure air motor only 5 Refer to Initial Setup s...

Страница 21: ...X HydraulicTechnologies 5885 11thStreet Rockford IL 61109 3699 USA Telephone 1 815 874 5556 FAX 1 815 874 7853 Cust Service Order Entry Tel 1 800 541 1418 FAX 1 800 288 7031 E mail info powerteam com...

Страница 22: ......

Страница 23: ...ge the hose and possibly result in personal injury Do not use the hose to move attached equipment Stress may damage the hose and possibly cause personal injury Hose material and coupler seals must be...

Страница 24: ...ntenance Voltages Motor voltages are not changeable They are 12 VDC 11 14 VDC 120 VAC 90 130 VAC 50 60 Hz 220 VAC 190 240 VAC 50 60 Hz Hydraulic Set up 1 Clean the areas around the oil ports of the pu...

Страница 25: ...e acting Cylinders 1 Place the valve control lever in the NEUTRAL or hold position 2 Start the pump by pressing the motor control ON OFF switch 3 Advance the cylinder by shifting the valve control lev...

Страница 26: ...ualified technician Bleeding Air from the System Air can accumulate in the hydraulic system This air causes the cylinder to respond in an unstable or slow manner To remove the air 1 Position hydraulic...

Страница 27: ...115 230 V 50 60 Hz SINGLE PHASE Sheet No 3 of 3 Rev 6 Date 25 May 2012 6 25A FU SW2 REMOTE REC CONTROL CIRCUIT T L3 L2 L1 M X2 X1 M2 M1 MTR H4 H2 H3 H1 24V SW Transformer Connections For 115 VAC H1 H...

Страница 28: ...1 800 541 1418 FAX 1 800 288 7031 E MAIL INFO POWERTEAM COM ASIA PACIFIC CUSTOMER SERVICE CENTER 7 GUL CIRCLE SINGAPORE 629563 SINGAPORE TEL 65 6265 3343 E MAIL INFOASIA POWERTEAM COM EUROPEAN CUSTOM...

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