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Operating Instructions,  Form No. 102808,

Back sheet 1 of 3

Safety Precautions (Continued)
Pump

Do not exceed the PSI hydraulic pressure rating noted on the pump name plate or tamper with the internal
high pressure relief valve. Creating pressure beyond rated capacities may result in personal injury.

Before  replenishing  the  oil  level,  retract  the  system  to  prevent  overfilling  the  pump  bladder.  An  overfill
may cause personal injury due to excess bladder pressure created when cylinders are retracted.

Cylinder

Do not exceed rated capacities of the cylinders. Excess pressure may result in personal injury.

Do not set poorly-balanced or off-center loads on a cylinder. The load may tip and cause personal injury.

Electrical Supply

Do not use an ungrounded (two-prong) extension cord (except for 12 VDC).

Avoid conditions which could create an electrical hazard.

If the power cord is damaged or wiring exposed, replace or repair immediately.

SET-UP AND OPERATION

Electric Motor

To help avoid possible personal injury,

Any electrical work must be done by a qualified electrician.

Disconnect  the  power  supply  before  removing  the  motor  casing  cover  or  performing  repairs  or
maintenance.

Voltages

Motor voltages are not changeable. They are:

12 VDC

-

11-14 VDC

120 VAC

-

90-130 VAC 50/60 Hz

220 VAC

-

190-240 VAC 50/60 Hz

Hydraulic Set-up

1. Clean the areas around the oil ports of the pump and hydraulic cylinders.
2. Inspect  the  threads  and  fittings  for  signs  of  wear  or  damage  and  replace  as  needed.  Clean  all  hose  ends,

couplers, and union ends.

3. Remove the thread protectors from the hydraulic outlets. Connect the hose assembly to the valve and couple the

hose to the cylinder.

4. Seal  all  pipe  connections  with  a  high  quality  pipe  thread  sealant.  PTFE  tape  can  be  used  to  seal  hydraulic

connections provided only one layer of tape is used. Apply the tape carefully, two threads back, to prevent it from
being pinched by the coupler and broken off inside the pipe end. Any loose pieces of tape could travel through the
system and obstruct the flow of oil or cause jamming of precision-fit parts.

Filling the Bladder

1. Thoroughly  clean  the  area  around  the  filler  cap  with  a  clean  cloth  to  prevent  contamination  of  the  oil  by  foreign

particles.

2. Retract all cylinders.
3. Remove the filler cap and insert a clean funnel with filter. Bladder must be filled to the top of filler. All air must be

out of bladder.

4. Replace  filler  cap. 

IMPORTANT:  Tighten  filler  cap  1/2  -  1  turn  after  o-ring  contacts  sealing  surface.

Overtightening can cause pump damage.

WARNING

Содержание P2102-ANCHOR

Страница 1: ...Operating Instructions for PE10 Series Electric Powered 10 Series Hydraulic Pump SPX Form No 1000573 Rev 0 February 8 2012...

Страница 2: ...SPX Form No 1000573 Rev 0 February 8 2012...

Страница 3: ...cription 2 PE10 Series Electric Hydraulic Pumps 2 Control Valves 3 Safety Symbols and Definitions 4 Safety Precautions 4 Initial Setup 8 Operating Instructions 12 Performance Specifications 13 General...

Страница 4: ...of 164 cc min 10 cu in min A pump can be valved for use with either single or double acting cylinders All pumps come fully assembled less fluid and ready for work PE10 Series Electric Hydraulic Pumps...

Страница 5: ...2 way auto dump advance return auto Diagrams PE102A PE102A 220 PR102A Valve Function Use with Cylinder Type Valve No Advance Pump ON Return Pump OFF From Pump To Tank Single acting 9562 auto dump adva...

Страница 6: ...environments These products are not designed for lifting and moving people agri food machinery certain types of mobile machinery or in special work environments such as explosive flammable or corrosi...

Страница 7: ...cause an electrical hazard Hoses WARNING Before operating the pump tighten all hose connections using the correct tools Do not overtighten Connections should be only secure and leak free Overtightenin...

Страница 8: ...s the use of an extension with a hydraulic cylinder may not be advisable and could present a dangerous condition Avoid pinch points or crush points that can be created by the load or parts of the cyli...

Страница 9: ...ve covers on disconnected quick couplers When mounting cylinders or rams using the internal piston rod threads collar threads threaded tie rods or base mounting holes the threads must be fully engaged...

Страница 10: ...eded 3 Clean all hose ends couplers or union ends 4 Remove the thread protectors from the hydraulic fluid outlets 5 Connect the hose assembly to the hydraulic fluid outlet and couple the hose to the c...

Страница 11: ...ding Air from the System After all connections are made the hydraulic system must be bled of any trapped air See Figure 2 With no load on the system and the pump vented and positioned higher than the...

Страница 12: ...heck valve is used a hydraulic gauge shows zero pressure when the valve is switched to the neutral hold position Cylinder pressure however is held without loss If reading the cylinder pressure a gauge...

Страница 13: ...ure 6 Pressure Gauge Installation Initial Setup continued 2 See Figure 5 Install sealant tape or non hardening sealer to a 45 degree elbow PN 9678 Install the elbow as shown 3 Install sealant tape or...

Страница 14: ...til operation is smooth and consistent 2 Check the pump reservoir level Add Power Team hydraulic fluid as needed Motor Control Operation 1 If necessary connect the power cord to an appropriate power s...

Страница 15: ...10 000 psi 115V Amp Draw at 690 bar 10 000 psi 230V dBa at Idle and 690 bar 10 000 psi Air Supply Req d bar psi PE10 6 3 68 74 N A Pump Max Pressure Output bar psi Fluid Delivery cu in min 0 bar 0 psi...

Страница 16: ...ion of the hydraulic fluid could cause the valve to malfunction Loss of the load or personal injury could result Establish a routine to keep the hydraulic system as free from debris as possible Seal u...

Страница 17: ...le 2 Contact Power Team Hydraulic Technology technical support for products more suitable to your application Hose Connections CAUTION To prevent personal injury from leaking hydraulic fluid seal all...

Страница 18: ...No voltage supply 3 Check line voltage Check reset button on power panel 4 Worn brushes 4 Replace brushes 5 Circuit breaker tripped because total amperage draw too high for existing circuit 5 Use an...

Страница 19: ...lter If problem persists disconnect from power supply contact authorized Power Team service center 6 Fluid bypasses through the double acting cylinder 6 Remove cylinder cap hoses Check pump and valve...

Страница 20: ...Look for internal leakage in double acting cylinders 4 Remove cylinder from pump If pump builds full pressure cylinder is defective 5 Inadequate air pressure air motor only 5 Refer to Initial Setup s...

Страница 21: ...X HydraulicTechnologies 5885 11thStreet Rockford IL 61109 3699 USA Telephone 1 815 874 5556 FAX 1 815 874 7853 Cust Service Order Entry Tel 1 800 541 1418 FAX 1 800 288 7031 E mail info powerteam com...

Страница 22: ......

Страница 23: ...ge the hose and possibly result in personal injury Do not use the hose to move attached equipment Stress may damage the hose and possibly cause personal injury Hose material and coupler seals must be...

Страница 24: ...ntenance Voltages Motor voltages are not changeable They are 12 VDC 11 14 VDC 120 VAC 90 130 VAC 50 60 Hz 220 VAC 190 240 VAC 50 60 Hz Hydraulic Set up 1 Clean the areas around the oil ports of the pu...

Страница 25: ...e acting Cylinders 1 Place the valve control lever in the NEUTRAL or hold position 2 Start the pump by pressing the motor control ON OFF switch 3 Advance the cylinder by shifting the valve control lev...

Страница 26: ...ualified technician Bleeding Air from the System Air can accumulate in the hydraulic system This air causes the cylinder to respond in an unstable or slow manner To remove the air 1 Position hydraulic...

Страница 27: ...115 230 V 50 60 Hz SINGLE PHASE Sheet No 3 of 3 Rev 6 Date 25 May 2012 6 25A FU SW2 REMOTE REC CONTROL CIRCUIT T L3 L2 L1 M X2 X1 M2 M1 MTR H4 H2 H3 H1 24V SW Transformer Connections For 115 VAC H1 H...

Страница 28: ...1 800 541 1418 FAX 1 800 288 7031 E MAIL INFO POWERTEAM COM ASIA PACIFIC CUSTOMER SERVICE CENTER 7 GUL CIRCLE SINGAPORE 629563 SINGAPORE TEL 65 6265 3343 E MAIL INFOASIA POWERTEAM COM EUROPEAN CUSTOM...

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