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Power-Flo Pumps & Systems • 877-24PUMPS • www.powerfl opumps.com

12

PFG 3, 5 & 7.5HP   

 

  

      

       

 

 Submersible Grinder Pumps

Place conduit box (11) on motor housing 
(8) and insert capscrews (15) with washers 
(16) into motor housing and torque to 16 
ft/lbs.

Cable Assemblies 

- Power cable, Place 

one friction ring (13C), grommet (13D), 
one friction ring (13C) and hex plug (13B) 
into conduit box (11). Control Cable, Place 
one friction ring (14C), grommet (14D), 
one friction ring (14C) and hex plug (14B) 
into conduit box (11). Torque hex plugs to 
15 ft. lbs. to prevent leakage. See Figures 
7 & 8.

Seal Plate -

 Lubricate and set square 

ring (24) in bottom groove of seal plate 
(19). Place seal plate (19) over shaft and 
onto intermediate coupling (5), being 
sure square ring (24) is not twisted and 
in the groove. Place two capscrews (35) 
with lockwashers (38) into seal plate and 
torque to 6.5 ft/lbs.

Outer Seal - 

Clean and oil stationary

seal cavity in seal plate (19). Slide seal 
guide tool over motor shaft. Lightly oil 

(Do not use grease)

 outer surface of 

seal’s (34) stationary member. 

Press stationary fi rmly into seal plate 
(19) using a seal pusher tool. Be sure the 
stationary member is in straight. Nothing 
but the seal tool is to come in contact 
with seal face. (See Figure 5)

 IMPORTANT ! Do not hammer 
 on the seal pusher. It will 
 damage the seal face.

With seal guide tool over motor shaft, 
Lightly oil 

(Do not use grease)

 guide, 

shaft and inner surface of bellows on 
rotating seal. 

With lapped surface of rotating member 
facing inward toward stationary, slide 
rotating member over guide and onto 
shaft, using seal pusher tool, until lapped 
faces of stationary and rotating seal are 
together. Place spring over shaft and 
rotating member. Be sure it is seated on 
the retainer and not cocked or resting on 
bellows tail.

Impeller - 

Place impeller (18) on motor 

shaft, with machined step fi tting inside 
the inside diameter of seal spring, by 
turning clockwise while holding shaft 
stationary with screwdriver.

Shredding Ring -

 Install shredding ring 

(27) into volute with the use of an arbor 
press. Assemble throat (21) into volute 
(23) with tree allen screws (22).

Volute -

 Lubricate square ring (24) and 

place in groove in bottom of seal plate 
(19). Place volute (23) on seal plate (19) 
being careful not to damage square ring 
(24). Place nuts (25) with lockwashers (9) 
onto studs (26) and torque evenly to 11 
ft/lbs.

Cutter -

 Screw radial cutter (27) onto 

shaft, turning it clockwise while holding 
the shaft stationary with a screwdriver. 
The radial cutter (27) should be fl ush with 
shredding ring (20), on suction side to 
within ± .020. Place washer (28) on screw 
(29), apply green Loctite on threads and 
place into shaft and tighten.

Figure 5

Service

Содержание PFG3022

Страница 1: ...om ISP No PFGrinder357 5 13 INSTALLATION SERVICE PARTS MANUAL Power Flo Pumps Systems 877 24PUMPS www powerflopumps com Series PFG3022 PFG3062 PFG3032 PFG3042 PFG5022 PFG5062 PFG5032 PFG5042 PFG7532 P...

Страница 2: ...only Keep clear of suction and discharge openings Do not insert fingers in pump with power connected Always wear eye protection when working on pumps Do not wear loose clothing that may become entangl...

Страница 3: ...il Lubricated LOWER BEARING Sleeve Oil Lubricated POWER CORD 30 ft Cord Pressure grommet for Sealing and Strain Relief MOTOR Oil Filled Squirrel Cage Induction Class F Insulation SINGLE PHASE Capacito...

Страница 4: ...if a Power Flo control panel is not used see page 17 PFG 3 5 7 5HP Submersible Grinder Pumps Recommended Breaker Heater Sizes MODEL HP Hz Volts Ph Breaker Size Heater Size Voltage Relay Start Capacito...

Страница 5: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 5 Performance PFG 3 5 7 5HP Submersible Grinder Pumps...

Страница 6: ...Controls PFG series grinders require a separate approved pump control device or panel for automatic operation Be sure the electrical specification of the control selected properly match the electrical...

Страница 7: ...minimum level of 10 inches above the basin floor Electrical Connections Power cable The power cable mounted to the pump must not be modified in any way except for shortening to a specific application...

Страница 8: ...unit upright Remove pipe plug 30 from housing 8 With a flashlight visually inspect the oil in housing 8 to make sure it is clean and clear light amber in color and free from suspended particles Milky...

Страница 9: ...ove CAUTION Cutter edges are very SHARP Cutter must be removedbeforeremovingvolute Volute Remove hex nuts 25 and washers 9 from studs 26 and remove volute 23 and square ring 24 from pump Shredding Rin...

Страница 10: ...seal cavity in intermediate coupling 5 Lightly oil Do not use grease outer surface of stationary member Press seal s 4 stationary member firmly into intermediate coupling 5 using a seal tool or pipe...

Страница 11: ...Green Black 1 7 Red 2 8 White 3 9 T4 T5 T6 Together FIGURE 4 THREE PHASE 460 VOLT AC Power Cable Motor Lead Number Green Ground Green Black 1 Red 2 White 3 T4 T7 Together T5 T8 Together T6 T9 Together...

Страница 12: ...T Do not hammer on the seal pusher It will damage the seal face With seal guide tool over motor shaft Lightly oil Do not use grease guide shaft and inner surface of bellows on rotating seal With lappe...

Страница 13: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 13 Typical Panel Wiring Schematic PFG 3 5 7 5HP Submersible Grinder Pumps Figure 6...

Страница 14: ...UMPS www powerflopumps com 14 Figure 7 Repair Parts For Repair Part Please supply Model Number and MFG Date as shown on Name Plate and Part Description and Part Number as shown on Parts List PFG 3 5 7...

Страница 15: ...UMPS www powerflopumps com 15 Figure 8 Repair Parts For Repair Part Please supply Model Number and MFG Date as shown on Name Plate and Part Description and Part Number as shown on Parts List PFG 3 5 7...

Страница 16: ...10 4 SOW PF31030003 13B 1 Hex Plug PF30400903 13C 2 Friction ring PF91010055 13D 1 Grommet PF92010001 14 1 Moisture Temperture Sensor Cable 18 5 SOW 30Ft PF31030005 14B 1 Hex plug PF30400901 14C 2 Fr...

Страница 17: ...l Bearing 6203ZZ PF070715 Repair Kits CUTTER KIT Includes Item numbers 20 27 28 29 PFGL CT 6 OVERHAUL KIT Includes Item numbers 2 3 4 6 7 20 24 27 28 29 34 PFGL OHK SEAL PROBE KIT Includes item number...

Страница 18: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 18 Notes PFG 3 5 7 5HP Submersible Grinder Pumps...

Страница 19: ...hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 Check pump t...

Страница 20: ...that has not been installed operated or maintained in accordance with Manufacturer s installation instructions that has been exposed to outside substances including but not limited to the following sa...

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