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Power-Flo Pumps & Systems • 877-24PUMPS • www.powerfl opumps.com

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® Power-Flo  is a registered trademark of Power-Flo Technologies Inc.
Other brand and product names are trademarks or registered trademarks of their respective holders.
Alteration Rights Reserved.   5/08, 6/09, 9/09, 5/10, 11/10, 1/12, 5/12, 8/12, 11/12, 2/13, 5/13

PFG 3, 5 & 7.5HP   

 

  

      

       

 

 Submersible Grinder Pumps

General Safety Information

Before installation, read the following 
instructions carefully. Failure to follow 
instruction and Safety information could 
cause serious bodily injury, death and/or 
property damage. Each Power-Flo pump is 
individually factory tested to insure proper 
performance. Closely following these 
instructions will eliminate potential operating 
problems, assuring years of trouble-free 
service.

                                           “

Danger” indicates

 

 

        an immanent 

hazardous situation which, if not avoided, 
WILL result in death or serious injury.

                                                 “Warning” indicates
 

 

        an immanent 

hazardous situation which, if not avoided, 
MAY result in death or serious injury.

 

 

        “Caution”  indicates

 

 

         an potentially 

hazardous situation which, if not avoided, 
MAY result in minor or moderate injury.

IMPORTANT - Power-Flo Pumps and 
Systems is not responsible for losses, injury 
or death resulting from failure to observe 
these safety precautions, misuse, abuse or 
misapplication of pumps or equipment.

 

 

     All returned Products

 

 

     must be Cleaned,

  sanitized,  Or decontaminated
  Prior to shipment, to insure
  employees will not be exposed to 

health hazards in handling said material. 
All applicable laws and regulations shall 
apply.

 

 

       Bronze/brass fi tted

 

 

       pumps may contain

levels higher than considered safe for potable 
water systems. Government agencies have 
determined that leaded copper alloys should 
not be used in potable water applications.

 

 

       Installation, wiring,

 

 

       and junction 

connections must be in accordance with the 
National Electric Code and all applicable state 
and local codes. Requirements may vary 
depending on usage and location.

 

 

        Installation and

 

 

        servicing is to be 

conducted by qualifi ed personnel only.

  

 

        Keep clear of suction

 

 

       and discharge

 openings. 

Do not

 insert fi ngers in 

 pump with power connected.

 

 

       Always wear eye

 

 

       protection when 

working on pumps. Do not wear loose 
clothing that may become entangled in 
moving parts

 

  

      Pumps build up heat 

  and pressure during
 operation. Allow time
 for pumps to cool 
 before handling or
 servicing.  

 

 

      This pump is 

not

   

      intended for use

 in swimming pools or water 
 installations where human 
 contact with pumped fl uid. Pumps 

when used as a decorative water fountain  
pump 

MUST

 be used  in circuit protected by 

a Ground Fault Interrupter.

 

 

       Risk of electric shock. 

   

       To reduce risk of 

  electric shock, always disconnect 
  pump from power source before 
 handling. 

Lock out power & tag.

 

 

       

Do not

 us these

 

 

       pumps in water 

over 104˚F. 

Do not

 exceed manufactures 

recommended maximum performance, as 
this could cause the motor to overheat.

 

 

      

Do not

 lift, carry or 

   

      hang pump by the

 electrical cables. Damage to the
 electrical cables can cause shock,
 burnes or death. 

Never

 handle 

connected power cords with wet hands. Use 
appropriate lifting device.

 

 

      Sump and sewage 

 

 

      pumps often handle 

materials which could cause illness or disease. 
wear adequate protective clothing when 
working on a used pump or piping. Never 
enter a basin after it has been used.

 

 

      Failure to permanently

 

 

      ground the pump, 

 motor and controls before
 connecting to power can cause
 shock, burns or death.

 

 

       These pumps are 

NOT

   

      to be installed in

 locations 

classifi ed as hazardous

 in accordance with the National 
 Electric Code, ANSI/NFPA 70.

 

 

       DO

 

NOT

  introduced

 

 

      into any sewer, 

either directly, or through a kitchen 
waste disposal unit or toilet:  

Seafood 

Shells, Aquarium Gravel,  Cat Litter, 
Plastic Objects (toys, utensils, etc.),  
Sanitary Napkins or Tampons,  Diapers, 
Rags, Disposable Wipes or Cloth, 
Medications, Flammable  Material, Oil or 
Grease, Strong Chemicals,  Gasoline

.

IMPORTANT!

Prior to installation, record Model 
Number, MFG Date, Amps, Voltage, Phase 
and HP, from pump name plate for future 
reference. Also record the Voltage and 
Current Readings at Startup:

1 Phase Models

Amps:

Volts:

3 Phase Models

Amps L1-2:

Volts L1-2:

Amps L2-3:

Volts L2-3:

Amps L3-1:

Volts L3-1:

Model Number: ____________________

MFG Date: ____________

PHASE: ______ HP: _________________

Содержание PFG3022

Страница 1: ...om ISP No PFGrinder357 5 13 INSTALLATION SERVICE PARTS MANUAL Power Flo Pumps Systems 877 24PUMPS www powerflopumps com Series PFG3022 PFG3062 PFG3032 PFG3042 PFG5022 PFG5062 PFG5032 PFG5042 PFG7532 P...

Страница 2: ...only Keep clear of suction and discharge openings Do not insert fingers in pump with power connected Always wear eye protection when working on pumps Do not wear loose clothing that may become entangl...

Страница 3: ...il Lubricated LOWER BEARING Sleeve Oil Lubricated POWER CORD 30 ft Cord Pressure grommet for Sealing and Strain Relief MOTOR Oil Filled Squirrel Cage Induction Class F Insulation SINGLE PHASE Capacito...

Страница 4: ...if a Power Flo control panel is not used see page 17 PFG 3 5 7 5HP Submersible Grinder Pumps Recommended Breaker Heater Sizes MODEL HP Hz Volts Ph Breaker Size Heater Size Voltage Relay Start Capacito...

Страница 5: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 5 Performance PFG 3 5 7 5HP Submersible Grinder Pumps...

Страница 6: ...Controls PFG series grinders require a separate approved pump control device or panel for automatic operation Be sure the electrical specification of the control selected properly match the electrical...

Страница 7: ...minimum level of 10 inches above the basin floor Electrical Connections Power cable The power cable mounted to the pump must not be modified in any way except for shortening to a specific application...

Страница 8: ...unit upright Remove pipe plug 30 from housing 8 With a flashlight visually inspect the oil in housing 8 to make sure it is clean and clear light amber in color and free from suspended particles Milky...

Страница 9: ...ove CAUTION Cutter edges are very SHARP Cutter must be removedbeforeremovingvolute Volute Remove hex nuts 25 and washers 9 from studs 26 and remove volute 23 and square ring 24 from pump Shredding Rin...

Страница 10: ...seal cavity in intermediate coupling 5 Lightly oil Do not use grease outer surface of stationary member Press seal s 4 stationary member firmly into intermediate coupling 5 using a seal tool or pipe...

Страница 11: ...Green Black 1 7 Red 2 8 White 3 9 T4 T5 T6 Together FIGURE 4 THREE PHASE 460 VOLT AC Power Cable Motor Lead Number Green Ground Green Black 1 Red 2 White 3 T4 T7 Together T5 T8 Together T6 T9 Together...

Страница 12: ...T Do not hammer on the seal pusher It will damage the seal face With seal guide tool over motor shaft Lightly oil Do not use grease guide shaft and inner surface of bellows on rotating seal With lappe...

Страница 13: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 13 Typical Panel Wiring Schematic PFG 3 5 7 5HP Submersible Grinder Pumps Figure 6...

Страница 14: ...UMPS www powerflopumps com 14 Figure 7 Repair Parts For Repair Part Please supply Model Number and MFG Date as shown on Name Plate and Part Description and Part Number as shown on Parts List PFG 3 5 7...

Страница 15: ...UMPS www powerflopumps com 15 Figure 8 Repair Parts For Repair Part Please supply Model Number and MFG Date as shown on Name Plate and Part Description and Part Number as shown on Parts List PFG 3 5 7...

Страница 16: ...10 4 SOW PF31030003 13B 1 Hex Plug PF30400903 13C 2 Friction ring PF91010055 13D 1 Grommet PF92010001 14 1 Moisture Temperture Sensor Cable 18 5 SOW 30Ft PF31030005 14B 1 Hex plug PF30400901 14C 2 Fr...

Страница 17: ...l Bearing 6203ZZ PF070715 Repair Kits CUTTER KIT Includes Item numbers 20 27 28 29 PFGL CT 6 OVERHAUL KIT Includes Item numbers 2 3 4 6 7 20 24 27 28 29 34 PFGL OHK SEAL PROBE KIT Includes item number...

Страница 18: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 18 Notes PFG 3 5 7 5HP Submersible Grinder Pumps...

Страница 19: ...hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 Check pump t...

Страница 20: ...that has not been installed operated or maintained in accordance with Manufacturer s installation instructions that has been exposed to outside substances including but not limited to the following sa...

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