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Instruction Manual

PE 100-T

iii

CONTENTS

GENERAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

SAFETY MEASURES

. . . . . . . . . . . . . . . . . . . .

LOCATION, OPERATION, BOTTLE FILLING

. .

MAINTENANCE

. . . . . . . . . . . . . . . . . . . . . . .

STORAGE, PRESERVATION

. . . . . . . . . . . . . .

REPAIR INSTRUCTIONS

. . . . . . . . . . . . . . . . .

TABLES

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ANNEX

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INDEX

Adhesive chart, 31
Air flow diagram, 3
Annex, 33

Cooling system, 25

Design, 1
Drive system, 24

V-belt, tension meter, 24
Electrical system, 25

Filling procedure, 10
Filter system, 16

Intake filter, 15
Intermediate separator, 16
Intake air quality, 10

Location, 9
Lubrication, 14
Lubrication chart, 31

Maintenance, 14
Maintenance instructions, 14
Maintenance record, 14

Maintenance schedule, 14
Motor protection switch, 25

Oil change, 14, 15
Oil level check, 14
Oil type, 14

change of, 15

Operation, 9

Preservation, 28
Pressure gauge, 22
Pressure-maintaining valve, 21

Repair instructions, 29

Safety valves, 21
Sealant chart, 31
Storage, 28

Tables, 30
Technical data, 4
Telescopic intake tube, 15
Testing agents, 31
Tightening torque values, 30
Torque sequence, 30
Trouble-shooting, 26

Valves, 22

ANNEX

Schematic diagram motor protection switch, three phase current

76942-S1

Lubricating oil list

70851

Applicable parts list

TPE100-1/0

Содержание PE 100-T

Страница 1: ...High Pressure Breathing Air Compressors Instruction manual...

Страница 2: ......

Страница 3: ...1 05 2004 and the EC machine regula tions chapt I section 1 7 4 The machine has been built according to the highest standard of technology and the generally acknowledged safety standards Nevertheless...

Страница 4: ...ne no 089 78049 138 185 154 205 or 202 Fax no 089 78049 103 Are you interested in any training courses Training manager Phone no 089 78049 175 Fax no 089 78049 103 Explanation of the short operating i...

Страница 5: ...ation 9 Lubrication 14 Lubrication chart 31 M Maintenance 14 Maintenance instructions 14 Maintenance record 14 Maintenance schedule 14 Motor protection switch 25 O Oil change 14 15 Oil level check 14...

Страница 6: ...Instruction Manual w PE 100 T iv NOTES Model Serial No Date of purchase Dealer address phone no...

Страница 7: ...The compressor unit comprises the following major assem blies compressor block drive motor filter system P11 filling assembly frame The design of the compressor system is shown in Fig 1 to Fig 3 Fig...

Страница 8: ...andle 10 Mains plug with ON OFF switch and motor protection circuit breaker dep on country Fig 2 Compressor unit with electric motor three phase current 1 2 3 4 1 Drive engine 2 Filling valve with pre...

Страница 9: ...nstant pressure within the filter assembly The compressed purified air is passed through filling hose 17 and filling valve 18 to the bottles to be filled Filling pressure is indicated at pressure gaug...

Страница 10: ...50 ml Oil type see chapter 4 4 1 lubrication Max ambient temperature 5 45 C Max inclination of compressorb 5 Max operating height 0 2000 m above sea level Compressor drive PE 100 TB F02 Drive motor R...

Страница 11: ...ent This notice advises of technical requirements which the operator must take particular note of 2 3 FUNDAMENTAL SAFETY NOTICES 2 3 1 Authorized use The machine unit is built according to state of th...

Страница 12: ...hing is not as is should be including operation If necessary shut the machine down im mediately and make it safe Observe switching on and off processes and monitoring indications according to the inst...

Страница 13: ...replaced and secured before taking into operation Even when moving the unit only slightly the unit must be disconnected from all external energy sources Be fore putting into use again reconnect the ma...

Страница 14: ...402 730 If a high pressure compressor is used for filling pressure vessels or for the supply of pneumatic systems the follow ing regulations apply Accident Prevention Regulations UVV BGV A1 of 01 Janu...

Страница 15: ...the follow ing Comply with regulations of local electricity supply com pany Arrange for the electrics to be connected by an electri cian only Ensure correct installation of protective conductor Check...

Страница 16: ...ulting in a life threatening CO concentration Also due to chemical reaction of CO with hopcalite warm ing up of the cartridge and danger of fire may result Please respect local regulations for filling...

Страница 17: ...p to the basic pollution of approx 400 ppmv The technically caused excessive increase of CO2 during the filling process and the CO2 peak at taking the unit into operation Because of the reasons stated...

Страница 18: ...f the unit has been put out of service for more than several hours See 3 3 4 On models of 300 bar rated filling pres sure do not attach bottles unless rated for this pressure note pressure stamped on...

Страница 19: ...ressure is reached Filling pressure safety valve setting pressure 10 bar i e PN200 units must be switched off at 215 bar PN 300 units at 320 bar Open condensate drain tap 2 Fig 12 and drain shortly th...

Страница 20: ...ll valves again to prevent moisture entering the filter and resulting saturation of the cartridge 3 Check the oil level in the compressor and top up if necessary Also check whether the compressor need...

Страница 21: ...low deposits no carbonizing effect especially in the valves good anti corrosive properties emulsification of the condensate in the crankcase physiological and toxicological suitability Due to the the...

Страница 22: ...essor with the new oil After approx 100 operating hours check lubricating oil for degree of contamination and change oil again if necessary Top up compressor and perform subsequent oil changes with sa...

Страница 23: ...ridge chamber In the separator surrounding the cartridge chamber liquid oil and water particles are reliably separated from the compressed medium Residual oil and water vapors are then removed by the...

Страница 24: ...700 psi For a pressure dif ference of 225 bar 3 200 psi the max no of load cycles is 35 000 To avoid exceeding the max number of load cycles the op erating hours should be recorded in the service manu...

Страница 25: ...ltr bottles can be filled with a TRIPLEX cartridge which is equivalent to 12 to 15 compressor operating hours at a filling pressure of 200 bar On compressor units with petrol engines only use car tri...

Страница 26: ...midity saturated X g m3 Processable air volume Va m3 at pressure p bar Number of bottle fillings n acc to bottle size 200 300 7 l 10 l 12 l 10 20 24 17 31 21 80 157 125 236 187 112 89 79 62 65 52 15 2...

Страница 27: ...midity saturated X g m3 processable air volume Va m3 at pressure p bar Number of bottle fillings n acc to bottle size 200 300 7 l 10 l 12 l 10 20 24 17 31 21 80 134 106 201 160 96 76 67 53 56 44 15 25...

Страница 28: ...CE The pressure maintaining valve Fig 23 is adjusted at the factory to the required pressure and normally does not re quire regular maintenance 4 4 7 SAFETY VALVES DESCRIPTION All three compressor sta...

Страница 29: ...see High Pres sure Accessories Catalogue 8550 Slight deviations during operation are normal and can be ig nored Excessive inaccuracy will require the pressure gauge to be replaced 4 4 9 VALVES DESCRIP...

Страница 30: ...nuts from tube connectors at valve head and safety valve connector and remove inter cooler Remove four valve head screws 5 from valve head 1 Take off valve head Remove gasket 2 and plate valve 3 When...

Страница 31: ...iven by the drive motor through a V belt The motor is mounted on the base plate and requires adjustment for proper V belt tension Improper v belt tension and adjustment of the pulleys will result in e...

Страница 32: ...y by turning the switch to 1 1 Fig 34 It is switched off manually by turning the switch to 0 For safety of the operating personnel all voltage carrying parts have a protective cover After the switch h...

Страница 33: ...ensate drain valve s leaking Tighten and reseal Final pressure safety valve defective blows too soon Replace safety valve No cartridge in filter system P11 air escaping through cartridge safety bore R...

Страница 34: ...ator dirty or clogged Clean separator Pressure maintaining valve faulty Replace pressure maintaining valve Oil concentration too high Filter cartridge saturated Replace cartridge see chapter 4 4 4 Unq...

Страница 35: ...t cap from the inlet port and insert the intake filter Open the filling valves or the outlet valve and let the unit run for approx 10 minutes or until the pressure gauges indicate the correct values S...

Страница 36: ...y valves are not repaired but always replaced com pletely For many BAUER compressor units workshop manuals are available through our customer service For questions on maintenance and repair please con...

Страница 37: ...self retaining nuts on reassembly Bolt or screw Thread max torque Hex and allen head M 6 10 Nm 7 ft lbs Hex and allen head M 8 25 Nm 18 ft lbs Hex and allen head M 10 45 Nm 32 ft lbs Hex and allen he...

Страница 38: ...s threads WEICON ANTI SEIZE AS 040 P part no N19753 or equivalent compound with copper or MoS2 additives For compressor lubricating oils refer to oil list in chapter 8 ADHESIVE AND SEALANT CHART Usage...

Страница 39: ...Instruction Manual w PE 100 T 33...

Страница 40: ......

Страница 41: ...Instruction Manual w PE 100 T 35 8 ANNEX Schematic diagram Lubricating oil list Parts list...

Страница 42: ...Instruction Manual w PE 100 T 36...

Страница 43: ...principal cot client Ein Aus On Off Marche Arr t Schaltplan Schematic diagram Sch ma lectrique Motorschutzschalter Motor protection switch Disjoncteur 76942 S1 Instruction Manual w PE 100 T 37 Schemat...

Страница 44: ...Instruction Manual w PE 100 T 38...

Страница 45: ...l change intervals and the oil filling level described for the equivalent BAUER compressor oil in the instruction manual of your unit Oil type Use Ambient temperature Brand name Designation Type A Bre...

Страница 46: ...the use of the mineral oil acc to the list on the previous page This oil is suitable for ambient temperatures between 5 C and 45 C Here also a pre heating device will be required if ambient temperatur...

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