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140

INDEX

Halogen Bulbs

102

. . . . . . . . . . . . . . . . . .

Handlebar Adjustments

. . . . . . . . . . . .

Handlebars, Standard

. . . . . . . . . . . . . .

Headlight Adjustment

101

. . . . . . . . . . . .

Hi-Fax Wear

118

. . . . . . . . . . . . . . . . . . . .

High Temperature Indicator

. . . . . . . . .

Hydraulic Brake Inspection

. . . . . . . . .

Ice and Snow Build-up

. . . . . . . . . . . . .

IFS

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Indy Select Shock

. . . . . . . . . . . . . . . . .

Initial Setup Reference Chart, ETS

. . .

Intake Filter

. . . . . . . . . . . . . . . . . . . . .

Intake Silencer

. . . . . . . . . . . . . . . . . . .

INTRODUCTION

5-7

. . . . . . . . . . . . . . .

Jackshaft Bearing Greasing

. . . . . . . . .

Jetting Guidelines

. . . . . . . . . . . . . . . . .

Lighting Check

. . . . . . . . . . . . . . . . . . .

Low Oil Indicator

. . . . . . . . . . . . . . . . .

Low Oil Level

. . . . . . . . . . . . . . . . . . .

Lubrication

78-83

. . . . . . . . . . . . . . . . . . .

MAINTENANCE

73-125

. . . . . . . . . . . . .

Maintenance

. . . . . . . . . . . . . . . . . . . . .

Maintenance Chart

74-75

. . . . . . . . . . . . .

Maintenance Log

76-77

. . . . . . . . . . . . . .

Maneuverability

. . . . . . . . . . . . . . . . . .

Manual Start

. . . . . . . . . . . . . . . . . . . . .

Mechanical Reverse

. . . . . . . . . . . . . . .

Mirror Adjustment

. . . . . . . . . . . . . . . .

Moving Parts

. . . . . . . . . . . . . . . . . . . .

Noise

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Notes for Owners and Drivers

. . . . . . . .

Oil

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Oil Filter

. . . . . . . . . . . . . . . . . . . . . . . .

Oil Injection System

. . . . . . . . . . . . . . .

Oil Level

109

. . . . . . . . . . . . . . . . . . . . . . .

Oil Recommendations

. . . . . . . . . . . . .

Operating Area

. . . . . . . . . . . . . . . . . . .

OPERATION

56-72

. . . . . . . . . . . . . . . . .

Operation

26-27

. . . . . . . . . . . . . . . . . . . .

Operator Safety

8-21

. . . . . . . . . . . . . . . .

Passenger

. . . . . . . . . . . . . . . . . . . . . . .

PERC

. . . . . . . . . . . . . . . . . . . . . . . . . .

Plug Cleaning

. . . . . . . . . . . . . . . . . . . .

POLARIS PRODUCTS

126

. . . . . . . . . . . .

Powder Snow Operation

. . . . . . . . . . . .

PRE-RIDE INSPECTIONS

51-55

. . . . . . .

Premium Fuel Switch

. . . . . . . . . . . . . .

Preservation of the Environment

. . . . . .

Pressure Cap

. . . . . . . . . . . . . . . . . . . . .

Rear Spring Settings, WideTrak

. . . . . .

Rear Spring Tension, Edge 136

. . . . . .

Rear To Front Coupling, Edge 136

. . . .

Recommended Maintenance Program

Reverse

24-25

. . . . . . . . . . . . . . . . . . . . . .

Reverse Maintenance

108

. . . . . . . . . . . . .

Reverse Operation

. . . . . . . . . . . . . . . .

Reverse, Electronic

. . . . . . . . . . . . . . .

Reverse, Mechanical

. . . . . . . . . . . . . .

Ride Control Adjuster, ETS

. . . . . . . . .

Rider Capacities

. . . . . . . . . . . . . . . . . .

Riding Apparel

. . . . . . . . . . . . . . . . . . .

Riding Position

. . . . . . . . . . . . . . . . . . .

RRSS, Edge 136

39-40

. . . . . . . . . . . . . . .

RydeFX SOLO Shock

. . . . . . . . . . . . . .

SAFETY

8-27

. . . . . . . . . . . . . . . . . . . . . .

Safety Decals and Locations

22-27

. . . . .

Scissor Stop, Edge 136

38-40

. . . . . . . . . .

Second Year Engine Service Contract 137

Service And Warranty Information

133

. .

Shock Absorber Components

. . . . . . . .

Shock Damping

. . . . . . . . . . . . . . . . . .

Shock Spring Preload, Front

. . . . . . . .

Shock Valving

. . . . . . . . . . . . . . . . . . .

Shock, Indy Select Rear, Edge 136

. . .

Signal Words

. . . . . . . . . . . . . . . . . . . . .

Skag Replacement

117

. . . . . . . . . . . . . . .

Ski Alignment

114

. . . . . . . . . . . . . . . . . .

Ski Skags

117

. . . . . . . . . . . . . . . . . . . . . .

Содержание Touring 2004

Страница 1: ...2004 Touring WideTrak Snowmobiles 2004 Touring WideTrak Snowmobiles Owner s Manual for Vehicle Maintenance and Safety Owner s Manual for Vehicle Maintenance and Safety...

Страница 2: ...haust from this product contains chemicals known to cause cancer birth defects or other reproductive harm PROPOSITION 65 WARNING Snowmobile engines discharge fuel and exhaust which contain chemicals k...

Страница 3: ...A Polaris owner s Web site designed just for YOU S Technical tips S New product introductions S Event schedules S Parts and Service Manual information S Exciting details about The Way Out Check it ou...

Страница 4: ...uction components some minor discrepancies may result between the actual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for ref...

Страница 5: ...safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor maintenance but information abou...

Страница 6: ...Perfect Fit 30 This section explains how to tailor the suspension and other features for an optimum riding experience Pre Ride Inspections 51 This section explains procedures that must be performed b...

Страница 7: ...ur model may differ n Follow the maintenance program outlined in this manual Preventive maintenance ensures that critical components of the snowmobile are inspected by your dealer at specific mileage...

Страница 8: ...body for snowmobile development recommends that snowmobiles conform to prescribed sound levels Polaris snowmobiles are engineered to conform to these SAE standards Our muffler systems are designed to...

Страница 9: ...numbers are essential to its recovery and identification Remove the spare key and store it in a safe place Your key can be duplicated only by mating a Polaris key blank with one of your existing keys...

Страница 10: ...n your vehicle or in this manual alerts you to the potential for personal injury The safety alert warning indicates a potential hazard that may result in serious injury or death The safety alert cauti...

Страница 11: ...We strongly recommend that the operator check major and vital safety components before every ride All Polaris snowmobiles are designed and tested to provide safe operation when used as directed Failur...

Страница 12: ...engine running Turn off the ignition raise the hood make the adjustment secure shields and guards secure the hood and then restart the engine to check its operation Never hold the snowmobile up or sta...

Страница 13: ...propriate to the conditions you may encounter Such equipment may include but is not limited to extra clothing a sleeping bag a flashlight food and water a signaling mirror a means of building a fire a...

Страница 14: ...rider active vehicle requires good judgement and physical skills Operators with cognitive or physical disabilities have an increased risk of loss of control which could result in serious injury or dea...

Страница 15: ...n the distance illuminated by the headlight Rider Capacities Driving 1 Up Some Polaris snowmobiles are designed for a single rider only A decal on the console of these models indicates single rider op...

Страница 16: ...ur view Always leave yourself a way out Variances in snow depth and or water currents may result in uneven ice thickness Always check with local residents or authorities for general information on con...

Страница 17: ...now or ice may lead to loss of vehicle control and result in serious injury or death Slow down to maintain control under these conditions It s dangerous to drive on ice or other slippery surfaces If i...

Страница 18: ...er side of the hill If you re unable to continue up a hill turn the machine downhill before it loses momentum If this isn t possible spin the track just enough to dig in to prevent it from rolling bac...

Страница 19: ...remote don t defeat the purpose of the guard by removing it It s provided for your safety Drive Belt Do not operate the engine with the drive belt removed Any servicing that requires operation without...

Страница 20: ...track are loosened from ice and snow before attempting to drive Apply the throttle with enough authority to put the machine into motion but always operate within safety limits and on 2 Up machines wi...

Страница 21: ...track and or engine If the machine becomes stuck in snow clear the running board area of snow then step down the snow in front of the machine so that when the throttle is opened the snowmobile will b...

Страница 22: ...if they ve taken a snow mobile safety course and have an operator s certificate For their protection as well as yours make sure they take a snowmobile safe ty course Everyone can benefit from the cour...

Страница 23: ...26 10 6 21 37 53 69 85 100 116 132 148 Wind Speeds Great er Than 40 MPH Have Little Added Little Danger For Properly Clothed Person Increasing Danger Great Danger Have Little Added Effect Clothed Per...

Страница 24: ...The part number is printed on the decal Clutch Cover Warning This warning decal is found under the hood on the clutch cover Do not operate engine with hood open Do not attempt adjustment with engine r...

Страница 25: ...ies the maximum recommended weight capacity for the carrier Never exceed the maximum recommended weight capacity for your machine Passenger Warning Polaris touring models and the WideTrak are designed...

Страница 26: ...24 SAFETY Safety Decals and Locations Standard Reverse Warning The Polaris WideTrak snowmobile is equipped with standard reverse The reverse warning decal is located above the instrument housing...

Страница 27: ...25 SAFETY Safety Decals and Locations Electronic Reverse Warning Polaris snowmobiles equipped with electronic reverse will have the electronic reverse warning decal WARNING AVERTISSEMENT...

Страница 28: ...6 SAFETY Safety Decals and Locations Operation Warning Operation warning decals are present on the console of all Polaris snowmobiles in both French and English Touring Models WideTrak WARNING WARNING...

Страница 29: ...27 SAFETY Safety Decals and Locations Operation Warning Touring Models WideTrak AVERTISSEMENT AVERTISSEMENT...

Страница 30: ...1 Fuel Filler Cap 2 Ignition Switch 3 Accessory Plug 4 Brake Lever 5 Electronic Fuel Gauge 6 Speedometer 7 Tachometer 8 Electric Shock Control Gauge 9 Engine Stop Switch 10 Throttle Control 11 Hood H...

Страница 31: ...Seat 6 Backrest 7 Storage Compartment 8 Taillights 9 Rear Bumper 10 Snow Flap 11 Passenger Hand Hold 12 Track 13 Suspension 14 Trailing Arm 15 Nosepan 16 Front Bumper 17 Skis 18 Passenger Hand Hold St...

Страница 32: ...r each adjustment until the best ride is achieved Independent Front Suspension IFS The IFS is made up of the skis 1 front shocks and springs 2 and the components that connect these parts to both the s...

Страница 33: ...ide the machine The bumper will move up on the rod in relation to the amount of travel that was used during the ride If the travel is full the bumper will be seated at the top of the rod Shock Absorbe...

Страница 34: ...used to achieve the desired ride The shocks have a wide range of adjustment capability By turning the screw clockwise the compression of the shock increases stiffening the ride When adjusting these s...

Страница 35: ...d Increasing the spring preload too much may adversely affect the handling of the snowmobile and the performance of the suspension Never exceed one inch of preload beyond the factory settings and ensu...

Страница 36: ...if spring preload alone isn t sufficient and further adjustment is desired to control suspension stiffness See your Polaris dealer for more information Changing shock valving on RydeFX and RydeFX SOL...

Страница 37: ...e For further assistance see your dealer Suspension Performance Tips S Rider weight usually determines the position at which the spring pre load should be set However this may vary with riding style W...

Страница 38: ...d measure the distance between the ground and the rear bumper at the exact location used for measurement X This is measurement Y To determine sag commonly referred to as ride in subtract measurement Y...

Страница 39: ...riding style A Low tension B Medium tension C High tension Indy Select Rear Shock The Indy Select rear shock allows for adjustments to the compression valving Locate the adjustment screw A near the ba...

Страница 40: ...sion coupling links the movement of the front and rear torque arms to each other There are two types of rear suspension coupling Front To Rear Coupling and the Front Rear Scissor Stop FRSS The front r...

Страница 41: ...torque and the front torque arm Adjusting the RRSS either allows more weight to transfer to the rear for more traction or allows less weight to transfer to the rear resulting in improved cornering pe...

Страница 42: ...to a higher position with the scissor stop tool 1 located in your tool kit To increase weight transfer or ski lift during acceleration move the RRSS to the rearward hole on high position The RRSS may...

Страница 43: ...the cam up B Front Track Spring and Preload Front track spring and preload can also be adjusted Turn the screw C clockwise to tighten compression stiffen Turn the spring D clockwise to tighten preload...

Страница 44: ...he rail beam 3 Using a 9 16 wrench loosen the jam nuts B on the preload bolts 4 Adjust the preload bolts C to the desired RCA position 5 Tighten the jam nuts B NOTE Make sure the preload bolt con tact...

Страница 45: ...e current ACE position 2 If the soft or firm switch is pressed more than one time in succession it will adjust as many increments as the switch is pressed The electronics will do the math for the user...

Страница 46: ...move one position can take up to 12 seconds depending on the rear shock loads Due to alternator limitations the ACE module will operate only at engine speeds above 3500 RPM Similar to the RCA on the s...

Страница 47: ...the ground and the same spot on the running board The difference between the two readings should be approximately 1 1 2 3 8 cm If the difference is greater than 1 1 2 the rear spring should be adjuste...

Страница 48: ...the adjuster block turn handlebar to left or right for access to back nuts NOTE It may be necessary to pry the adjuster blocks apart with a screw driver 3 Adjust the handlebar to the desired height Be...

Страница 49: ...l models Order PN 2870668 Use only Polaris parts and accessories on your Polaris snowmobile Use of unapproved parts and accessories may result in S Non compliance with government industry requirements...

Страница 50: ...the snowmobile and to prevent ski wear caused by contact with roads and other bare terrain The addition of carbide skags is recommended with studded tracks to help maintain proper vehicle steering and...

Страница 51: ...2 86 cm from the outside edge of the track CAUTION If traction products are added to the track wear strips must be installed in the tunnel to avoid excessive wear Never add shims to the wear strip Tra...

Страница 52: ...lled Refer to your Owner s Manual Supplement to determine if your model has wear strips Wear strips are designed for a specific stud length See your dealer s studding chart for recommended traction ac...

Страница 53: ...s evenly and smoothly The lever should immediately return to the idle position without binding or hesitation If the throttle does not function smoothly DO NOT start the engine Have the throttle servic...

Страница 54: ...the brake lever Proper operation depends on an adequate supply of air and moisture free hydraulic brake fluid in the system If the brake lever feels spongy when squeezed check the level and condition...

Страница 55: ...eze the brake handle and push forward on the brake lever lock Hold the lock forward and release the brake handle If the brake handle is squeezed tightly enough the lock will move freely into place Do...

Страница 56: ...track edges and cause other track damage Examples of marginal lubrication would include frozen bodies of water without snow cover icy trails and no snow conditions NOTE Track damage or failure caused...

Страница 57: ...brake light for normal operation n Mirror Adjustment If equipped adjust your mirrors so they can be used to their full advantage n Check Surroundings to Verify Clear Operating Area Make sure you have...

Страница 58: ...nd track resulting in premature wear and failure Reduce speeds and frequently drive into fresh snow to allow adequate cooling and polishing of the slide rail and track surfaces Avoid operating on ice...

Страница 59: ...ave the machine in this position for more than five minutes Engine RPM must be at idle before shifting the transmission Starting a Warm Engine 1 Turn the key to ON 2 Pull the kill switch shut off swit...

Страница 60: ...three hours of operation will damage close fitted engine parts Do not operate at full throttle or high speeds for extended periods during the first three hours of use Vary the throttle openings and ma...

Страница 61: ...highest performance products available for your snowmobile s engine Refer to the table below to determine the recommended oils for use in your Polaris snowmobile Never mix brands of oil Serious chemic...

Страница 62: ...hem from side to side This will loosen frozen snow from the ski bottoms allowing the machine to move forward more easily 6 The engine drive system and track are now properly warmed up and the machine...

Страница 63: ...the tank Do not fill the tank neck S If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing S Never start the engine or let it run in an enclosed...

Страница 64: ...r higher turn the key switch to ON PREM When the engine is started a yellow Premium Fuel light illuminates on the instrument panel When the key is in this position the fuel must be a minimum of 91 oct...

Страница 65: ...s per gallon 8 16 milliliters per liter of gasoline to prevent engine damage resulting from fuel system icing and lean fuel mixtures Never use deicers or additives containing methanol See page 126 for...

Страница 66: ...are compatible with each other Always maintain the oil level above the tank s low level line especially when the machine is operated in mountainous terrain Maintaining the proper oil level will preve...

Страница 67: ...s on most Polaris models are calibrated for an altitude of 0 2000 ft 0 600 meters and ambient temperatures between 10 to 10 F 23 to 12 C All carburetors must be re calibrated if operated outside this...

Страница 68: ...on shown in the illustration B Apply a slight amount of throttle A properly functioning switch must shut down the engine The throttle safety switch is designed to stop the engine whenever all pressure...

Страница 69: ...n the throttle cable may cause the safety switch to activate preventing the engine from starting If this occurs return the machine to an authorized Polaris dealer for service If an emergency exists an...

Страница 70: ...ngine Half throttle or less Engine Stop Switch Interrupts ignition circuit All Throttle Safety Switch Interrupts ignition circuit All Tether Switch Option Interrupts ignition circuit All Excessive or...

Страница 71: ...utch guard 2 Push on the inner sheave of the clutch and rotate clockwise slightly to relieve belt tension 3 Starting at one of the tower struts wind the strap counterclockwise around the clutch as sho...

Страница 72: ...dicated by the shift lever Apply the throttle slowly until you re sure which gear is engaged Sometimes the drive belt will drag in the drive clutch causing slight tension in the transmission and makin...

Страница 73: ...Model 5000 Trail Touring Sport Touring 5500 Indy 340 Touring 6000 All other Touring models Misfire Mode Fan Cooled Models Air flow on fan cooled models is limited during reverse operation due to reve...

Страница 74: ...fore towing and have a rider on the towed snowmobile to operate the brake and steering when necessary Objects towed with a rope have no braking power and can easily collide with the rear of the snowmo...

Страница 75: ...ontinue maintenance checks at 1000 mile 1600 km intervals All necessary replacement parts and labor incurred with the exception of authorized warranty repairs become the responsibility of the register...

Страница 76: ...lever operation Daily 51 66 Check operation of headlights taillight brakelight Daily 55 Check park brake function Daily 53 Secure hood Daily 54 Check track alignment X 112 Steering arm and tie rod en...

Страница 77: ...vot X X X 78 Flush Chaincase X X 83 Grease driveshaft bearing always perform before storage X X 80 Check and drain water trap X X 88 Grease rear suspension pivot shafts X X 79 Grease jackshaft bearing...

Страница 78: ...ile 240 km Initial Maintenance Inspection Authorized Polaris Servicing Dealer Servicing Technician Date Mileage 500 Mile 800 km Maintenance Inspection Authorized Polaris Servicing Dealer Servicing Tec...

Страница 79: ...Additional Services Performed Authorized Polaris Servicing Dealer Servicing Technician Date Mileage Type of Service Additional Services Performed Authorized Polaris Servicing Dealer Servicing Technici...

Страница 80: ...nd right spindles Raise the front end of the ma chine to permit better grease entry into the spindle area S Lubricate both of the front ski pivots at the fittings as shown S Grease the jackshaft and d...

Страница 81: ...rage each year Lack of lubrication will adversely affect your ride and the life of the suspension For detailed information about suspension lubrication and adjustments see your Polaris dealer NOTE The...

Страница 82: ...ring seal may take only two pumps Push the clutch back onto the shaft and replace the clutch retaining bolt Torque to 18 ft lbs 24 4 Nm Driveshaft Bearing Greasing Inject grease into the fitting on th...

Страница 83: ...f turn the handlebars to the left and lubricate liberally as shown Choke and Cable Lubricate the choke slide 2 and cables lightly with oil or grease Before turning the engine off operate the choke int...

Страница 84: ...d be between the safe marks on the dipstick A See your Polaris dealer for the recommended oil for your machine Do not overfill NOTE Clean the magnetic plug B every 500 miles 800 km and whenev er check...

Страница 85: ...level surface The oil level should be between the safe marks on the dipstick A Add Polaris chaincase oil PN 2871280 through the dipstick opening Do not overfill See page 126 for the part numbers of Po...

Страница 86: ...ailure Refer to your Owner s Manual Supplement for the specific spark plug to be used in your machine A new engine can cause temporary spark plug fouling due to the preservative added during the assem...

Страница 87: ...at range for the engine and the service NOTE The tip should not be white A white insulator tip indicates overheating caused by use of an improper spark plug or incorrect carburetion adjustments 2 Wet...

Страница 88: ...odically to remove any accumulation of snow NOTE These illustrations are general representations Your model may differ 1 Intake Foam Filter 2 Air Intake Box Operating the snowmobile with the intake fi...

Страница 89: ...nance follow the oil recommendation chart on page 59 The use of other lubricants may cause improper function of the valve mech anism and increase the frequency of required cleaning due to excessive bu...

Страница 90: ...ff 2 Position a container or shop towels to catch the contaminated gasoline 3 Slide the clamp 1 away from the drain plug 2 and remove the drain plug from the sediment tube 4 Wipe residue from the plug...

Страница 91: ...We strongly recommend the use of only Polaris replacement parts Edge models use an oil filter that s built into the oil sending unit located in the bottom of the oil tank After changing the oil filter...

Страница 92: ...re synchronized or balanced is important Properly adjusted carburetors can greatly improve engine performance fuel economy engine life and reliability If you notice any of the following conditions the...

Страница 93: ...Check for weak or missing retaining springs or damper support grommets Engine Cooling Liquid Cooled Models The cooling system on liquid cooled models consists of the following major components S Coola...

Страница 94: ...models If the engine coolant reaches a certain temperature the switch completes a circuit that turns the light on If you must drive your machine after the high temperature indicator light has come on...

Страница 95: ...y System WideTrak If the coolant level becomes low in the coolant bottle bleed the system of any trapped air Visually inspect the coolant filter A and replace it if it s dirty 1 Fill the coolant bottl...

Страница 96: ...t bottle to the maximum mark 5 Start the engine and run at a fast idle for two to three minutes Loosen the bleed screw occasionally to purge any trapped air 6 Stop the engine and check the coolant bot...

Страница 97: ...to the tensioner side Lock the brake lever lock or have an assistant hold the brake lever firmly 2 Loosen the adjuster bolt jam nut A 3 Finger tighten the adjuster bolt B until it can no longer be ad...

Страница 98: ...e replaced when the brake pad material becomes thinner than the backing plate approximately 1 16 A kit is available for replacing brake pads See your dealer A Brake failure during operation can result...

Страница 99: ...g Plate 5 Brake Pad Material Replace when thickness is less than 1 16 Excessive Lever Travel Hydraulic brakes are self adjusting but if excessive brake pad clearance develops as described on page 96 t...

Страница 100: ...uid to bring the level up to the top of the fluid level mark on the inside of the reservoir After opening a bottle of brake fluid always discard any unused portion Never store or use a partial bottle...

Страница 101: ...der valve and direct the flow of fluid into an approved container 4 Squeeze the brake lever a full stroke Then unscrew the bleeder valve 3 4 of a turn to release air 5 Close the bleeder valve and rele...

Страница 102: ...block To inspect firmly depress the brake lever and measure the distance between the lever and the brake block This distance should be no more than 3 4 1 9 cm If brake lever reserve exceeds this amoun...

Страница 103: ...he center of the headlight and make a mark on the wall 3 Start the engine and turn the headlight switch to high beam 4 Observe the headlight aim The most intense part of the headlight beam should be a...

Страница 104: ...y metal base and carefully separate bulb from harness Installing the Bulb 1 Hold bulb by metal base and install into wire harness 2 Insert bulb into housing 3 Carefully flip spring back into housing p...

Страница 105: ...ght Replacement 1 Remove the rear storage cover A if equipped 2 Depending on your model remove the screws B securing either the taillight housing C or the lens cover D 3 Remove and replace the bulb E...

Страница 106: ...only O E M belts be used Other belts may match the dimensions but can drastically change the shift pattern resulting in poor performance See your dealer for service and adjustments NOTE A worn belt w...

Страница 107: ...Drive Belt Removal 1 Be sure the key switch is off and the engine has come to a complete stop Apply the brake or lock the parking brake if equipped 2 Open the hood remove the clutch guard retaining p...

Страница 108: ...in the belt removal procedures 2 Turn the driven clutch moveable sheave clockwise while pushing inward and forcing the belt down between the sheaves 3 Hold the belt down between the sheaves and roll t...

Страница 109: ...cam counterclockwise to reduce the distance between the sheaves Do not rotate past the 1 position 3 Torque the bolts to 4 6 ft lbs 5 4 8 Nm TEAM Clutch 1 Loosen the 7 16 jam nut on the belt width adj...

Страница 110: ...t installed it s especially important to maintain track tension as specified on page 111 Allow the engine to reach idle speed before attempting to shift into or out of reverse 2 1 Improper track tensi...

Страница 111: ...Tubular Socket 4 Tubular Socket Handle 5 Wrench 6 Flat Screwdriver 7 Shielded Screwdriver only models with Indy Select or AFX shocks 8 Box End Wrench Always keep the tool kit with the snowmobile If n...

Страница 112: ...ice tune up with your Polaris dealer His experienced and trained service technician will keep your machine in peak operating condition Maintenance Items The tools and maintenance items mentioned in th...

Страница 113: ...the plastic Hi fax C If the track needs adjustment 5 Loosen rear idler shaft bolts D and locknuts A 6 Tighten or loosen the track adjusting screws B as necessary to provide equal adjustment on both si...

Страница 114: ...to the track and slide rail 1 Safely support the rear of the machine with the track off the ground 2 Start the engine and apply a small amount of throttle until the track turns slowly at least five co...

Страница 115: ...sive wear NOTE If excessive Hi fax wear occurs due to poor snow conditions additional wheel kits are available See your dealer for more information NOTE Track damage or failure caused by operation on...

Страница 116: ...easurement between the skis at point X should be 1 8 to 1 4 greater than the measurement at point Y NOTE If the skis are misaligned we recommend that your dealer correct the alignment since camber adj...

Страница 117: ...115 MAINTENANCE Steering System Edge IFS WideTrak X Y 10 10 10 10 X Y...

Страница 118: ...Inspection and Adjustment Each week or before a long ride check fasteners and tighten if necessary Specific fasteners that should be checked are marked with a in the following illustrations All Steer...

Страница 119: ...ng hardware and pry the skag downward 3 Remove the forward portion of the skag Reverse this procedure for new skag installation Worn skis and or skags will adversely affect handling Loss of vehicle co...

Страница 120: ...rail A Replace Hi fax when a thickness of 7 16 is reached 3 8 on WideTrak models See your dealer for Hi fax replacement If excessive Hi fax wear occurs due to poor snow conditions additional wheel ki...

Страница 121: ...er skag condition Extended Storage Off season or extended storage of your snowmobile requires preventive measures to aid against deterioration and to prolong the useful life of many components Cleanin...

Страница 122: ...he engine must be fogged with fogging oil Follow the engine fogging instructions provided on the can See page 126 Always add Premium Carbon Clean or a fuel conditioner stabilizer to the fuel tank See...

Страница 123: ...BDC the lowest position in the cylinder On twin cylinder models the opposite piston will be up 5 Pour approximately two ounces of Polaris injector oil into the spark plug hole 6 Wait one to two minut...

Страница 124: ...on Transporting the Snowmobile Whenever the snowmobile is transported 1 Turn the fuel valve clockwise to OFF to shut off the fuel supply 1 Turn the valve counter clockwise to ON to turn the fuel suppl...

Страница 125: ...m contact with the skin eyes or clothing If contact occurs seek immediate medical attention KEEP OUT OF REACH OF CHILDREN EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Cal...

Страница 126: ...positive battery cable second 5 Carefully lift the battery out of the snowmobile Do not tip it sideways or spill electrolyte Tap water contains minerals that will damage a battery and shorten its life...

Страница 127: ...trap 2 Install the battery vent line It must be free from obstructions and securely installed Route the vent line properly to prevent kinks and to allow for proper drainage 3 Connect and tighten the r...

Страница 128: ...case Lubricant qt 2872951 Synthetic Chaincase Lubricant 12 oz Grease Specialized Lubricants 2871312 Grease Gun Kit Premium All Season 3 oz 2871322 Premium All Season Grease 3 oz cartridge 2871423 Prem...

Страница 129: ...if necessary SEE YOUR DEALER Harsh drive clutch engagement Drive belt worn or too narrow Replace drive belt engagement Excessive belt sheave clearance SEE YOUR DEALER Drive belt turns over Wrong belt...

Страница 130: ...elt Inspect and replace if necessary performance Excessive belt sheave clearance SEE YOUR DEALER Loose torque stop Inspect and adjust Sticky clutch SEE YOUR DEALER Engine doesn t start electric start...

Страница 131: ...compression Running a mixture too lean too small main jet will cause seizure resulting in loss of power SEE YOUR DEALER This indi cates a major engine problem that must be repaired before engine is r...

Страница 132: ...ight on skis Check hi fax and replace if worn Reduce ski pressure SIncrease front track spring preload SReduce IFS spring preload by adjusting threaded collar SReduce rear torsion spring preload Front...

Страница 133: ...and grease all pivot points Adjust RCA rearward see setup decal under hood Decrease spring preload adjustments Decrease front track compression damping by turning screw counter clockwise factory posi...

Страница 134: ...M Avoid riding in high ambient temperatures Ice and snow build up between track and tunnel Warm the engine at least five minutes Take the drive belt off the machine in extremely cold weather and warm...

Страница 135: ...3 Dealer name 7 Previous correspondence 4 Date of purchase Use the page provided near the front of your Owner s Manual to record the identification numbers of your snowmobile and its engine Polaris C...

Страница 136: ...not caused by a defect in material or workmanship The warranty does not cover accidental damage normal wear and tear abuse or improper handling The warranty also does not cover any snowmobile that ha...

Страница 137: ...st present your copy of the Warranty Registration form to the dealer The cost of transportation to and from the dealer is YOUR responsibility Polaris recommends that you use your original selling deal...

Страница 138: ...cuit breakers Fuses Light bulbs Sealed beam lamps Electronic components Idler wheels Warranty applies to the product only and does not allow for coverage of personal loss Some items are considered con...

Страница 139: ...tomatic with no additional paperwork required The free Second Year Engine Service Contract is subject to a 50 deductible per visit Regular documented service maintenance visits are required to validat...

Страница 140: ...ake your vehicle to an authorized Polaris dealer You must show the dealer photo identification from the country of the selling dealer s authorized location as proof of residence Upon residence verific...

Страница 141: ...and Linkage 119 Coolant Level 92 Coolant Mixture 92 Cooling 91 Coupler Greasing 80 D Daily Storage 72 Disabled Operators 12 Drive Belt 17 Drive Belt Adjustment 107 Drive Belt Deflection 107 Drive Belt...

Страница 142: ...g Area 55 OPERATION 56 72 Operation 26 27 Operator Safety 8 21 P Passenger 23 PERC 71 Plug Cleaning 88 POLARIS PRODUCTS 126 Powder Snow Operation 19 PRE RIDE INSPECTIONS 51 55 Premium Fuel Switch 62 P...

Страница 143: ...41 42 Suspension Rear ETS ACE 43 44 Suspension Rear WideTrak 45 Symbols 8 T TABLE OF CONTENTS 4 Taillight Replacement 103 THE PERFECT FIT 30 50 Throttle Cable 81 T Throttle Lever 67 Throttle Safety Sw...

Страница 144: ...your nearest Polaris dealer call 1 800 POLARIS or visit www polarisindustries com Polaris Sales Inc 2100 Hwy 55 Medina MN 55340 Phone 763 417 8650 Fax 763 542 0599 Part No 9918226 Rev 02 Printed in U...

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