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CPVC pipe materials:

•  CPVC 41 ASTM-D2846 or CSA B137.6

• 

Schedule 40, 80 ASTM-F441 or CSA B137.6

•  SDR Series ASTM-F442
Polypropylene - See Polypropylene Installations.

•  M & G Duravent PolyPro vent system

•  Centrotherm InnoFlue vent system

Approved vent pipe materials that must be used in Canada:

• 

ULC S636 PVC / CPVC

•  ULC S636 Polypropylene - See Polypropylene Installations.

Approved intake air pipe materials that must be used in Canada:

PVC pipe materials:

•  DWV ASTM-D2665 or CSA B181.2

• 

Schedule 40, 80, 120 ASTM-D1785 or CSA B137.3

•  SDR Series ASTM-D2241 or CSA B137.3
CPVC pipe materials:

•  CPVC 41 ASTM-D2846 or CSA B137.6

• 

Schedule 40, 80 ASTM-F441 or CSA B137.6

•  SDR Series ASTM-F442
Polypropylene - See Polypropylene Installations.

•  M & G Duravent PolyPro vent system

•  Centrotherm InnoFlue vent system

NOTE:

 The use of cellular core PVC (ASTM F891), cellular core 

CPVC,  or  Radel®  (polyphenolsulfone)  in  non-metallic  venting 

systems is prohibited. Covering non-metallic vent pipe and fittings 

with thermal insulation is prohibited. If the water heater is being 

installed  as  a  replacement  for  an  existing  power  vented  heater 

in pre-existing venting, a thorough inspection of existing venting 

system  must  be  performed  prior  to  any  installation  work.  Verify 

that correct material as detailed above has been used, and that 

the minimum or maximum vent lengths and terminal location as 

detailed in this manual have been met. Carefully inspect the entire 

venting system for any signs of cracks or fractures, particularly at 

joints between elbows and other fittings and straight runs of vent 

pipe. Check system for signs of sagging or other stresses in joints 

as  a  result  of  misalignment  of  any  components  in  the  system. 

If  any  of  these  conditions  are  found,  they  must  be  corrected  in 

accordance  with  the  venting  instructions  in  this  manual  before 

completing installation and putting the water heater into service.

NOTE: 

For  water  heaters  in  locations  with  high  ambient 

temperatures above 100°F (38°C) it is recommended that CPVC 

or Polypropylene pipe and fittings be used.

NOTE: 

Use  only  solid  (not  foam  core)  piping.  Plastic  pipe  and 

fittings  are  available  through  most  plumbing  suppliers.  Always 

check the marking on the pipe to make sure you are using the 

correct material.

POLYPROPYLENE INSTALLATIONS

The  water  heater  has  been  approved  to  be  installed  with 

Polypropylene  vent  material  as  shown  in  Table  5  and  Table 

6.  The  approved  application  of  single  wall,  non-flexible,  non-

concentric Polypropylene vent material is offered by two specific 

manufacturers  (Centrotherm  ECO  Systems  and  DuraVent 

Polypropylene). These listed products must be installed by following 

the vent manufacturer’s instructions. Refer to Table 7 in Planning 

the Vent System on Page 24 to determine the maximum pipe length 

and number of elbows that can be used.
Insulation should not be used on Polypropylene venting materials. 

The use of insulation will cause increased vent wall temperatures, 

which could result in vent pipe failure.
Use only the adapters and vent system listed in Tables 5 and 6. 

DO  NOT  mix  vent  systems  of  different  types  or  manufacturers. 

Failure to comply could result in severe personal injury, death, or 

substantial property damage.
Installations  must  comply  with  applicable  national,  state,  and 

local codes. For Canadian installation, Polypropylene vent must 

be listed as a ULC-S636 approved system. If Polypropylene vent 

is  not  required  by  your  local  code,  you  may  use  either  PVC  or 

CPVC pipes for your water heater that allows non-metallic venting 

material installations.

Polypropylene vent systems do not use cement to connect the pipe 

and elbow sections but use a push together gasket seal method. 

Do not attempt to connect Polypropylene with sealant cement. All 

vent connections MUST be secured by the vent manufacturer’s 

joint  connector.  The  installer  must  use  a  specific  vent  starter 

adapter at the flue connection. The adapter is supplied by the vent 

manufacturer to adapt to its vent system.
In order to be in full compliance with UL 1738 or ULC-S636 and 

to meet the requirements of the water heater manufacturer, you 

must  use  the  metal  joint  connector  rings,  available  from  the 

Polypropylene vent manufacturer, to stiffen the joints of 2”, and 

3” diameter pipes.

VENT PIPE TERMINATION

The  first  step  is  to  determine  where  the  inlet  and  exhaust  vent 

pipes  will  terminate. The  combustion  air  inlet  and  exhaust  outlet 

piping  and  terminations  may  be  installed  in  one  of  the  following 

termination types:
1. 

Standard Horizontal (2 Pipe) - See Figure 24

2.  Alternate Horizontal (2 Pipe) - See Figure 20

3. 

Vertical (2 Pipe) - See Figures 21, 22, & 25

4. 

Concentric Vent Through the Wall - See Figure 30

5. 

Concentric Vent Through the Roof - See Figure 29

When  venting  one  water  heater,  locate  the  inlet  and  exhaust 

terminations according to Figure 11 below. When installing more 

than one water heater, see Venting Multiple Units on Page 30.

4"

Max.

3" Max.

5"

Max.

4" Max.

Termination Dimensions: 2" Pipe

Termination Dimensions: 3" Pipe

Figure 11.

The  vent  system  must  terminate  so  that  proper  clearances  are 

maintained  as  cited  in  local  codes  or  the  current  edition  of  the 

National Fuel Gas Code, (ANSI Z223.1, 12.9.1 through 12.9.4) or 

the Natural Gas and Propane Installation Code (CAN/CSA-B149.1). 

See Figure 23.

Instructions on proper installation through a sidewall are provided in 

Figure 18 and Figure 19. Plan the vent system layout so that proper 

clearances are maintained from plumbing and wiring.

Vent pipes serving power vented water heaters are classified by 

building  codes  as  vent  connectors.  Required  clearances  from 

combustible  materials  must  be  provided  in  accordance  with 

information in this manual under Locating The Water Heater on Page 

15 and Installation Requirements starting on Page 17, and with the 

National Fuel Gas Code and local codes.

PLANNING THE VENT SYSTEM

For water heater installations at elevations up to 2000 ft (610 m), 

size the exhaust and combustion air inlet pipes as specified in 

Table 7A. For water heater installations at elevations from 2000 

ft (610 m) to 7,700 ft (2,347 m), size the exhaust and combustion 

air  inlet  pipes  as  specified  in  Table  7B.  Tables  7A  and  7B  list 

the maximum allowable length in feet of the exhaust outlet and 

combustion air inlet pipes as related to the number of required 

elbows and the termination type. The specified maximum lengths 

are for the separate inlet and exhaust pipe systems and not the 

combined length of both systems. The minimum pipe length is 6 

feet with one elbow per side.

.

Содержание BSS

Страница 1: ...tly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WH...

Страница 2: ...take Moisture Protection 25 Horizontal Vent Terminal Installation 25 Vertical Vent Terminal Installation 26 Termination Clearances Sidewall Direct Vent 27 Direct Vent Installation Diagrams 28 Concentr...

Страница 3: ...ot follow the safety message and how to avoid the risk of injury DANGER WARNING CAUTION CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in injury or death T...

Страница 4: ...Explosion Hazard Overheated water can cause water tank explosion Properly sized Temperature Pressure Relief Valve must be installed in the opening provided Verify the power to the water heater is tur...

Страница 5: ...5 GENERAL SAFETY INFORMATION...

Страница 6: ...nderstand instruction manual Breathing Hazard Carbon Monoxide Gas Property Damage Hazard All water heaters eventually leak Do not install without adequate drainage CAUTION Fire and Explosion Hazard Le...

Страница 7: ...tally vented gas fueled heating appliance or equipment The sign should read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The s...

Страница 8: ...These diagrams will serve to provide the installer with a reference It is essential that all venting water piping gas piping and wiring be installed as shown Particular attention should be given to th...

Страница 9: ...8 1 2 22 15 3 4 40 1 2 41 6 3 8 5 1 2 6 5 8 cm 123 19 55 88 40 102 87 104 14 16 19 13 97 16 82 50 130 Inches 62 3 8 22 15 3 4 54 1 2 55 6 3 8 5 1 2 6 5 8 cm 165 7 55 88 40 138 43 139 7 16 19 13 97 16...

Страница 10: ...pressure must be maintained under both load and no load dynamic and static conditions Table 3 RECOVERY CAPACITIES Input Recovery Capacities Rating Btu hr Rating kW Temp Rise F 30 40 50 60 70 80 90 100...

Страница 11: ...at the bottom of heater behind the Access Doors 1 30 11 15 2 3 23 34 33 CAUTION HARNESS HAS 120 VAC IN OPERATION See Venting Installation and Condensate Piping for more information Figure 2 34 GALLON...

Страница 12: ...ation 50 GALLON UNIT FEATURES AND COMPONENTS CONT Figure 3 50 GALLON UNIT This is a view of the area at the bottom of heater behind the Access Doors 1 2 3 15 32 27 33 29 32 24 26 20 19 12 11 25 13 28...

Страница 13: ...ndensate Drain Outlet 13 Enable Disable Switch 14 Hot Water Outlet 15 Gas Supply 16 Main Manual Gas Shutoff Valve 17 Union 18 Inlet Water Shutoff Valve 19 Cold Water Inlet 20 T P Relief Valve 21 Ratin...

Страница 14: ...pressure switch that requires an increase in negative pressure to change the electrical contacts from normally closed to open The switch is connected to the pressure tap on the PVC pipe connected to...

Страница 15: ...ater heater close to a 120 VAC power supply See Power Supply on Page 18 for requirements 8 Locate the water heater where an adequate supply of fresh air for combustion and ventilation can be obtained...

Страница 16: ...ter heater Do not cover the outer door thermostat or temperature pressure relief valve Do not cover the instruction manual Keep it on the side of the water heater or nearby for future reference Doobta...

Страница 17: ...d at or above the input Btu hr rating of the water heater they supply 2 Supply gas regulators shall have inlet and outlet connections not less than the minimum supply gas line size for the water heate...

Страница 18: ...4 Water Temperature F C Time for 1st Degree Burn Less Severe Burns Time for Permanent Burns 2nd 3rd Degree Most Severe Burns 110 43 3 normal shower temp 116 46 7 pain threshold 116 46 7 35 minutes 45...

Страница 19: ...ed in the cold water supply line an expansion tank must be installed between the check valve and the water heater s cold water inlet Set storage tank temperature five degrees lower than the water heat...

Страница 20: ...ature Pressure Relief Valve on the water heater each remote storage tank that may be installed and piped to a water heating appliance must also have its own properly sized rated and approved Temperatu...

Страница 21: ...the building In cold climates it is recommended that the discharge pipe be terminated at an adequate drain inside the building Shall not have any valve or other obstruction between the temperature pr...

Страница 22: ...bustion air intake and the exhaust vent terminal Refer to Horizontal Vent Terminal Installation on Page 25 and Vertical Vent Terminal Installation on Page 26 GENERAL VENTING INSTRUCTIONS The following...

Страница 23: ...e personal injury death or substantial property damage Installations must comply with applicable national state and local codes For Canadian installation Polypropylene vent must be listed as a ULC S63...

Страница 24: ...000 ft 610 m to 7 700 ft 2 347 m IMPORTANT Do not use vent elbows in this vent pipe installation See Figure 12 90 Short Sweep Elbow 90 Long Sweep Elbow 45 Sweep Elbow Correct Fittings Incorrect Fittin...

Страница 25: ...hat it vents through the roof please refer to Vertical Vent Terminal Installation on Page 26 1 A f t e r t h e p o i n t s o f t e r m i n a t i o n h a v e b e e n determined see Vent Pipe Terminatio...

Страница 26: ...nings above anticipated snow levels FLAT ROOF INSTALLATION On flat roof installations the air intake and the exhaust vent terminations must be a minimum of 24 inches 60 cm above any parapet vertical w...

Страница 27: ...ir supply inlet into building or combustion air inlet to any other appliance 6 in 15 cm for appliances 10 000 Btuh 3 kW 12 in 30 cm for appliances 10 000 Btuh 3 kW and 100 000 Btuh 30 kW 36 in 91 cm f...

Страница 28: ...uations See the section on Direct Vent Air Intake Moisture Protection on page 25 Figure 24 SIDEWALL VENT INSTALLATION ALL MODELS See Note 3 See Note 3 Drain Pan Piped To Adequate Drain See Note 1 See...

Страница 29: ...t of a qualified installer or qualified service technician see Page 8 All precautions in the literature on tags and labels attached to the unit must be observed Follow all safety codes Wear safety gla...

Страница 30: ...ARIS UNITS 175 000 199 000 BTU HR MODELS When using two water heaters with inputs of 175 000 BTH HR or above install vent terminations using either Method A or Method B below Figure 33 When using thre...

Страница 31: ...pany will have to install a properly sized gas meter Make sure the gas supplied is the same type listed on the water heaters rating label The gas piping must be installed according to all local and st...

Страница 32: ...y of pipe in thousands of BTU per hour of undiluted liquefied petroleum gases at 11 inches water column pressure Based on a Pressure Drop of 0 5 Inch Water Column Additional tables are available in th...

Страница 33: ...ay coil to this circuit This will damage the CCB circuit board and is not covered under the limited warranty CONNECTING AN EXTERNAL SUPERVISORY CONTROL The enable disable circuit is accessed from the...

Страница 34: ...or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot wat...

Страница 35: ...120 F Status Heating MENU HELP GAS OFF O N Figure 38 HIGH TEMPERATURE LIMIT CONTROL ECO This water heater is equipped with an ECO energy cut out non adjustable high temperature limit switch The ECO i...

Страница 36: ...ion of the various operational states The Desktop screen also displays animated Status Icons to convey operational information see Table 12 on Page 37 for descriptions of the Status Icons OVERVIEW The...

Страница 37: ...control system or when the Enable Disable switch located at the base of the water heater is in disable position The Combustion Blower is being energized The Spark Igniter is being energized See Spark...

Страница 38: ...ot reset the control system if the condition that caused the Fault has not been corrected Heating Disabled The heating is disabled by the Enable Disable switch located at the base of the water heater...

Страница 39: ...will be displayed Tank Temperature 71 F Operating Setpoint 120 F Status Standby HELP MANUFACTURER MODEL INFORMATION MENU The Main Menu is where all control system menus are listed see Table 14 on page...

Страница 40: ...fferential Adjustment on page 39 Temperatures HELP BACK Operating Setpoint 120 F Differential 8 F Tank Temperature 120 F Tank Probe Offset 0 F HEATER STATUS MENU DESCRIPTION ACTION DISPLAY Press Heate...

Страница 41: ...ersion Software version for user interface module Use External Enable Enables Disables the external enable circuit External Enable Status Displays whether or not the external enable circuit has been a...

Страница 42: ...last nine 9 Fault andAlert messages with a time stamp The newest event will replace the oldest Press the Fault to view details for each Fault or Alert message stored Fault History HELP BACK 1 Upper T...

Страница 43: ...to Yes and press ACCEPT to save the new setting NOTE The Access Code at the bottom of the Service Contact Information screen is for manufacturing engineering purposes only There are no user settings...

Страница 44: ...Sequence of Operation See the Sequence of Operation Flow Chart on page 49 Ensure the water heater is properly grounded Flame sensing requires an adequate earth ground If the water heater is not proper...

Страница 45: ...42 On the water heaters covered by this manual there are test ports for supply and manifold gas pressure readings on the gas control valve Using a small flat tip pocket screw driver open the needle v...

Страница 46: ...t a t s o m r e h t e h t t e S o t s e t u n i m 5 e v i f t i a W s a g y n a t u o r a e l c s a g l l e m s n e h t u o y f I n i B w o l l o F P O T S u o y f I l e b a l s i h t n o e v o b a n...

Страница 47: ...The display CCB and other electrical components will still be energized and the display will read Water Heating Disabled 3 Close Main Gas Shutoff Valve see Figure 37 on page 31 GAS INPUT RATE The gas...

Страница 48: ...represents some of the most critical installation requirements that when overlooked often result in operational problems down time and needless parts replacement This is not a complete list Before pe...

Страница 49: ...setting a heating cycle is activated Igniter is energized 24 V Gas Control Valve is energized gas flows to Main Burner 24 V Gas Control Valve de energized 24 V Gas Control Valve de energized Is flame...

Страница 50: ...e to have the complete water heater Model Number Serial Number and Series Number available This information can be found on the rating plate affixed to the water heater For more information or technic...

Страница 51: ...l continue to lock out DIAGNOSTIC CHECKS Turn off power to the water heater before performing any service Electrical Shock Hazard Label all wires prior to disconnecting when performing service Wiring...

Страница 52: ...continuity when the blower is off and closed shorted when the blower is on Replace the switch if necessary ADVANCED BACK 0 days 0 hrs 0 mins ago Error Code A7 1201 Blocked Air Intake Restriction in ai...

Страница 53: ...the valve being slightly opened Not shown in Figure 46 F The drain valve may be leaking at the tank fitting Not shown in Figure 46 G Leakage from recirculation plug or pipe connection Not shown in Fig...

Страница 54: ...n the hose clamp at the adaptor rubber boot and slide the plastic pipe out and away from the adaptor rubber boot See Figure 14 in Integrated Filter Installation Remove the adaptor rubber boot containi...

Страница 55: ...ter heater drain valve and terminate it to an adequate drain 7 Open the water heater drain valve and allow all the water to drain from the storage tank 8 Close the water heater drain valve when all wa...

Страница 56: ...CONTROL BOARD LAYOUT 11 12 1 J16 J5 J3 J13 J4 J17 J10 J9 J14 J15 J1 J6 J12 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 7 7 8 8...

Страница 57: ...iolet CCB J3 5V Data Data D gnd SDA data SCL data Write protect 5V Dgnd CCB J12 2 Red 3 Green 4 White Brown 5 White Blue 6 White Orange Key Gas Valve L1 Neutral Protective Earth MAIN INPUT 3 CIRCUIT B...

Страница 58: ...POWER WITH APPLIANCE AS THIS MAY CAUSE ELECTRICAL LINE NOISE AND LEAD TO ERRATIC CONTROL SYSTEM OPERATION Figure 50 CIRCULATING PUMP WIRING DIAGRAM DISHWASHER LOOP WITH TOGGLE SWITCH FIELD SUPPLIED TE...

Страница 59: ...s Mixing Valve Metal Drain Pan 6 15 2cm Air Gap Max Adequate Drain set to 120 F 48 8 C or lower Mixing Valve Figure 52 TYPICAL ONE TEMPERATURE SYSTEM PIPING INSTALLATION All Models Figure 53 SAMPLE MI...

Страница 60: ...ixing Valve Manual Shut Off Valve Typ Mixing Valve 180 F Max Figure 54 AIR HANDLER PIPING INSTALLATION All Models Figure 55 POLARIS WITH AUXILLARY STORAGE TANK One or Two Temperature System With or Wi...

Страница 61: ...61 NOTES...

Страница 62: ...62 NOTES...

Страница 63: ...For Tech Support please call PGC models 1 800 456 9805 SPC models 1 800 365 0024 BSS BTS models 1 800 527 1953 Copyright 2016 A O Smith Corporation All rights reserved...

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