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Introduction 

This user manual provides significant assistance in the successful and smooth running of the Hyprolyser

®

 Compact 240 & 480 

series electrolysis systems, also referred to, in short, as “system” in the following instructional text. 

The operating manual for the Hyprolyser

®

 Compact 240 & 480 electrolysis systems must always be available where the system 

is located and has to be read and used by every person who is assigned to working on the system. This includes amongst other 
things: 

 

the installation 

 

the servicing and repair work 

 

the maintenance (maintenance, care, repair) 

 

the transport 
 

All documents are protected in the sense of the copyright law. It is forbidden to forward on and copy the documents, even in part, 
as well as to use and communicate their contents, insofar as this is not expressly conceded in writing. Violations are punishable 

and incur an obligatory payment of damages.  Pinnacle Aquatic Group Inc. reserves all the rights for the practice of industrial 
property rights. 

The operating manual is a significant component of the Hyprolyser

®

 Compact electrolysis system. The operator must ensure that 

the service personnel learn these guidelines. 

The operating manual is to be supplemented by the operator regarding the operating instructions, national regulations for Health 
and Safety at Work and Environmental Protection, including information on the responsibilities of supervision and the observance 

of operational specifics, e.g. concerning labour organizations, operational sequences and appointed personnel.  

Besides the operating manual and the obligatory regulations for Health and Safety at Work applicable in the country of use, as 

well as in the place of use, the recognized specialist technical regulations for safe and professional work must also be observed. 

The operator of the Hyprolyser

®

 System may not make any changes, attach fittings or make alterations to the construction of the 

Hyprolyser

®

 System that may impair security, without the written consent of Pinnacle Aquatic Group Inc. This also applies to the 

installation and setup of safety devices. 

Any replacement parts to be used must correspond to the technical requirements specified by Pinnacle Aquatic Group Inc. This 
is always guaranteed in the case of original spare parts.  

 

 

Safety Information 

General Warnings 

The following warnings are intended to help you to eliminate the dangers that can arise while handling the device. Risk 
prevention measures always apply regardless of any specific action. Safety instructions warning against risks arising from 
specific activities or situations must be followed. 

Hazards Due To Non-Compliance with the Safety Instructions 

Failure to follow the safety instructions may endanger not only persons, but also the environment and the device. 

 

failure of important functions of the device and of the corresponding system 

 

failure of required maintenance and repair methods 

 

danger to persons 

 

 

Содержание HYPROLYSER Compact 240

Страница 1: ...e a buildup of flammable gases which can result in FIRE OR EXPLOSION NOTICE TO USER This pest control product is to be used only in accordance with the directions on the label It is an offence under t...

Страница 2: ...SER Compact 240 Electrolysis system for on site hypochlorite generation User Guide EN Read and refer to the operation and maintenance instructions before start up To be held for further reference ver1...

Страница 3: ...OF CONTENTS INTRODUCTION 4 SAFETY INFORMATION 5 INTENDED USE WARRANTY INFORMATION 6 7 PRODUCT DESCRIPTION 8 9 TECHNICAL DATA 10 11 INSTALLATION 12 15 START UP 16 17 OPERATION 18 MAINTENANCE AND CLEANI...

Страница 4: ...OL PRODUCT ACT WARNING Operating the On site Electrolytic Chlorination System Hyprolyser Model Compact 240 480 without water flow through the cell can cause a buildup of flammable gases which can resu...

Страница 5: ...mation on the responsibilities of supervision and the observance of operational specifics e g concerning labour organizations operational sequences and appointed personnel Besides the operating manual...

Страница 6: ...in how to handle the device knowledge of safety equipment and the way this equipment functions knowledge of these operating instructions particularly of safety instructions and sections relevant for t...

Страница 7: ...solution produced is 0 6 0 1 Cl2 by weight Device Revision This operating instruction manual applies to the following devices Device Month year of manufacture HYPROLYSER Compact 240 Compact 480 models...

Страница 8: ...essories Design and Function Structure of the Device HYPROLYSER COMPACT 240 480 SKID Item Description 1 Electrolyser 2 Waterflowmanagementcontrolmodule 3 Electric supplyisolator 4 Controlpanel 5 Salts...

Страница 9: ...ing pump optional extra The batching process is continued automatically until the product storage tank 8 is filled The filling of the product storage tank and the batching process is managed automatic...

Страница 10: ...tion class IP 54 Connection Dimensions Description Size HYPROLYSER Water connection BSPm x 8mmOD push fit tube adaptor Water softener connections 3 4 BSPm Hydrogen vent line 2 63mm uPVC solvent socket...

Страница 11: ...th salt and for maintenance Follow installation procedure Perform the following steps 1 Place the skid unit into its intended permanent position allowing sufficient space to connect services to the co...

Страница 12: ...the unit 3 A softened water sample tap should be fitted to the pipe work between the water softener and the Hyprolyser to enable regular testing of the softened water 4 Connect the softener water outl...

Страница 13: ...ble below so that the airflow volume can be maintained above the minimum of 40m3 per hour Vent pipe length Minimum duct size 15m 2 63mm 15m 3 90mm 30m 4 110mm For vent lines longer than 30m use wide r...

Страница 14: ...ent point 2 Provide and fix appropriate signage at the vent point in accordance with local rules standard ventilation installation complete Electrical Installation Precondition for action Unit located...

Страница 15: ...a reliable softened water supply is available The salt saturator is filled with a pre charge of the correct specification of granular salt Four 4 litres of cold preferably softened water has been man...

Страница 16: ...1v 100A Hyprolyser Compact 480 24v 1v 100A The DC volts reading may take several hours to stabilize on initial commissioning owing to the water brine solution strength stabilising 12 Using a DC clamp...

Страница 17: ...ly the screen will display REMOTE INHIBIT The system will not resume automatic operation until the remote inhibit function is released Softener Regeneration Failure to provide a softened feed water su...

Страница 18: ...heck Test Replace hydrogen gas sensor 5 yrs Technician Major overhaul Clean Water Flow Restrictor The flow restrictor may occasionally be compromised due to sediment fouling carried in via the water s...

Страница 19: ...the tube fitting Ensure the tube fully engages into the tube fitting to make a water tight seal 5 Start up the system The solenoid valves have been successfully checked replaced Hydrogen Gas Detector...

Страница 20: ...tart up 7 Ensure the electrolyser chamber window is refitted correctly back into position 8 Ensure the water supply is turned on to the system 9 Perform start up Gasket replacement successfully carrie...

Страница 21: ...ther spillage 3 Connect the acid wash cleaning system to the electrolyser in accordance with the operating instructions provided with the HYPROLYSER acid washing kit 4 Completely rinse out and drain t...

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