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HYPROLYSER

Compact 240

Electrolysis system for on-site hypochlorite generation

User Guide

Read and refer to the operation and maintenance instructions before start-up!

To be held for further reference

ver1.1 12/15

Содержание HYPROLYSER Compact 240

Страница 1: ...e a buildup of flammable gases which can result in FIRE OR EXPLOSION NOTICE TO USER This pest control product is to be used only in accordance with the directions on the label It is an offence under t...

Страница 2: ...SER Compact 240 Electrolysis system for on site hypochlorite generation User Guide EN Read and refer to the operation and maintenance instructions before start up To be held for further reference ver1...

Страница 3: ...OF CONTENTS INTRODUCTION 4 SAFETY INFORMATION 5 INTENDED USE WARRANTY INFORMATION 6 7 PRODUCT DESCRIPTION 8 9 TECHNICAL DATA 10 11 INSTALLATION 12 15 START UP 16 17 OPERATION 18 MAINTENANCE AND CLEANI...

Страница 4: ...OL PRODUCT ACT WARNING Operating the On site Electrolytic Chlorination System Hyprolyser Model Compact 240 480 without water flow through the cell can cause a buildup of flammable gases which can resu...

Страница 5: ...mation on the responsibilities of supervision and the observance of operational specifics e g concerning labour organizations operational sequences and appointed personnel Besides the operating manual...

Страница 6: ...in how to handle the device knowledge of safety equipment and the way this equipment functions knowledge of these operating instructions particularly of safety instructions and sections relevant for t...

Страница 7: ...solution produced is 0 6 0 1 Cl2 by weight Device Revision This operating instruction manual applies to the following devices Device Month year of manufacture HYPROLYSER Compact 240 Compact 480 models...

Страница 8: ...essories Design and Function Structure of the Device HYPROLYSER COMPACT 240 480 SKID Item Description 1 Electrolyser 2 Waterflowmanagementcontrolmodule 3 Electric supplyisolator 4 Controlpanel 5 Salts...

Страница 9: ...ing pump optional extra The batching process is continued automatically until the product storage tank 8 is filled The filling of the product storage tank and the batching process is managed automatic...

Страница 10: ...tion class IP 54 Connection Dimensions Description Size HYPROLYSER Water connection BSPm x 8mmOD push fit tube adaptor Water softener connections 3 4 BSPm Hydrogen vent line 2 63mm uPVC solvent socket...

Страница 11: ...th salt and for maintenance Follow installation procedure Perform the following steps 1 Place the skid unit into its intended permanent position allowing sufficient space to connect services to the co...

Страница 12: ...the unit 3 A softened water sample tap should be fitted to the pipe work between the water softener and the Hyprolyser to enable regular testing of the softened water 4 Connect the softener water outl...

Страница 13: ...ble below so that the airflow volume can be maintained above the minimum of 40m3 per hour Vent pipe length Minimum duct size 15m 2 63mm 15m 3 90mm 30m 4 110mm For vent lines longer than 30m use wide r...

Страница 14: ...ent point 2 Provide and fix appropriate signage at the vent point in accordance with local rules standard ventilation installation complete Electrical Installation Precondition for action Unit located...

Страница 15: ...a reliable softened water supply is available The salt saturator is filled with a pre charge of the correct specification of granular salt Four 4 litres of cold preferably softened water has been man...

Страница 16: ...1v 100A Hyprolyser Compact 480 24v 1v 100A The DC volts reading may take several hours to stabilize on initial commissioning owing to the water brine solution strength stabilising 12 Using a DC clamp...

Страница 17: ...ly the screen will display REMOTE INHIBIT The system will not resume automatic operation until the remote inhibit function is released Softener Regeneration Failure to provide a softened feed water su...

Страница 18: ...heck Test Replace hydrogen gas sensor 5 yrs Technician Major overhaul Clean Water Flow Restrictor The flow restrictor may occasionally be compromised due to sediment fouling carried in via the water s...

Страница 19: ...the tube fitting Ensure the tube fully engages into the tube fitting to make a water tight seal 5 Start up the system The solenoid valves have been successfully checked replaced Hydrogen Gas Detector...

Страница 20: ...tart up 7 Ensure the electrolyser chamber window is refitted correctly back into position 8 Ensure the water supply is turned on to the system 9 Perform start up Gasket replacement successfully carrie...

Страница 21: ...ther spillage 3 Connect the acid wash cleaning system to the electrolyser in accordance with the operating instructions provided with the HYPROLYSER acid washing kit 4 Completely rinse out and drain t...