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Working in a Safety-Conscious Manner 

Besides the safety instructions specified in these operating instructions, further safety rules apply and must be followed: 

 

accident prevention regulations 

 

safety and operating provisions 

 

environmental protection provisions 

 

applicable standards and legislation 
 

Personal Protective Equipment 

Based on the degree of risk posed by the dosing medium and the type of work you are carrying out, you must use corresponding 
protective equipment. Although the dosing media produced by the Hyprolyser

®

 System is classified non-hazardous, the following 

protective equipment is recommended when carrying out certain tasks: 

 

Commissioning 

 

Working on pressurized dosing devices 

 

Shutdown 

 

Maintenance 

 

Disposal 

 

Personnel Qualification 

Any personnel who work on the device must have appropriate knowledge and skills. Anybody who works on the product must 

meet the conditions below: 
 

 

attendance at all the training courses offered by the owner 

 

personal suitability for the respective activity 

 

sufficient qualification for the respective activity 

 

training in how to handle the device 

 

knowledge of safety equipment and the way this equipment functions 

 

knowledge of these operating instructions, particularly of safety instructions and sections relevant for the activity 

 

knowledge of fundamental regulations regarding health and safety and accident prevention. 
 

All Persons Must Generally Have the Following Minimum Qualification 

 

training as specialists to carry out work unsupervised on the device  

 

sufficient training that they can work on the device under the supervision and guidance of a trained specialist 

 

Intended Use / Warranty Information

 

 

 

Notes on Product Warranty

  

 

Any non-designated use of the device can impair its function and the protection provided. This leads to invalidation of any 

warranty claims!  Please note that liability is on the side of the user in the following cases: 

 

 

The device is operated in a manner which is not consistent with these operating instructions, particularly safety instructions, 

handling instructions and the section "Intended Use". 

 

Information on usage and environment (see “Technical Data“) is not adhered to. 

 

Personnel that operate the device who are not adequately qualified to carry out their respective activities. 

 

Unauthorized spare parts or accessories of Pinnacle Aquatic Group Inc. are used. 

Содержание HYPROLYSER Compact 240

Страница 1: ...e a buildup of flammable gases which can result in FIRE OR EXPLOSION NOTICE TO USER This pest control product is to be used only in accordance with the directions on the label It is an offence under t...

Страница 2: ...SER Compact 240 Electrolysis system for on site hypochlorite generation User Guide EN Read and refer to the operation and maintenance instructions before start up To be held for further reference ver1...

Страница 3: ...OF CONTENTS INTRODUCTION 4 SAFETY INFORMATION 5 INTENDED USE WARRANTY INFORMATION 6 7 PRODUCT DESCRIPTION 8 9 TECHNICAL DATA 10 11 INSTALLATION 12 15 START UP 16 17 OPERATION 18 MAINTENANCE AND CLEANI...

Страница 4: ...OL PRODUCT ACT WARNING Operating the On site Electrolytic Chlorination System Hyprolyser Model Compact 240 480 without water flow through the cell can cause a buildup of flammable gases which can resu...

Страница 5: ...mation on the responsibilities of supervision and the observance of operational specifics e g concerning labour organizations operational sequences and appointed personnel Besides the operating manual...

Страница 6: ...in how to handle the device knowledge of safety equipment and the way this equipment functions knowledge of these operating instructions particularly of safety instructions and sections relevant for t...

Страница 7: ...solution produced is 0 6 0 1 Cl2 by weight Device Revision This operating instruction manual applies to the following devices Device Month year of manufacture HYPROLYSER Compact 240 Compact 480 models...

Страница 8: ...essories Design and Function Structure of the Device HYPROLYSER COMPACT 240 480 SKID Item Description 1 Electrolyser 2 Waterflowmanagementcontrolmodule 3 Electric supplyisolator 4 Controlpanel 5 Salts...

Страница 9: ...ing pump optional extra The batching process is continued automatically until the product storage tank 8 is filled The filling of the product storage tank and the batching process is managed automatic...

Страница 10: ...tion class IP 54 Connection Dimensions Description Size HYPROLYSER Water connection BSPm x 8mmOD push fit tube adaptor Water softener connections 3 4 BSPm Hydrogen vent line 2 63mm uPVC solvent socket...

Страница 11: ...th salt and for maintenance Follow installation procedure Perform the following steps 1 Place the skid unit into its intended permanent position allowing sufficient space to connect services to the co...

Страница 12: ...the unit 3 A softened water sample tap should be fitted to the pipe work between the water softener and the Hyprolyser to enable regular testing of the softened water 4 Connect the softener water outl...

Страница 13: ...ble below so that the airflow volume can be maintained above the minimum of 40m3 per hour Vent pipe length Minimum duct size 15m 2 63mm 15m 3 90mm 30m 4 110mm For vent lines longer than 30m use wide r...

Страница 14: ...ent point 2 Provide and fix appropriate signage at the vent point in accordance with local rules standard ventilation installation complete Electrical Installation Precondition for action Unit located...

Страница 15: ...a reliable softened water supply is available The salt saturator is filled with a pre charge of the correct specification of granular salt Four 4 litres of cold preferably softened water has been man...

Страница 16: ...1v 100A Hyprolyser Compact 480 24v 1v 100A The DC volts reading may take several hours to stabilize on initial commissioning owing to the water brine solution strength stabilising 12 Using a DC clamp...

Страница 17: ...ly the screen will display REMOTE INHIBIT The system will not resume automatic operation until the remote inhibit function is released Softener Regeneration Failure to provide a softened feed water su...

Страница 18: ...heck Test Replace hydrogen gas sensor 5 yrs Technician Major overhaul Clean Water Flow Restrictor The flow restrictor may occasionally be compromised due to sediment fouling carried in via the water s...

Страница 19: ...the tube fitting Ensure the tube fully engages into the tube fitting to make a water tight seal 5 Start up the system The solenoid valves have been successfully checked replaced Hydrogen Gas Detector...

Страница 20: ...tart up 7 Ensure the electrolyser chamber window is refitted correctly back into position 8 Ensure the water supply is turned on to the system 9 Perform start up Gasket replacement successfully carrie...

Страница 21: ...ther spillage 3 Connect the acid wash cleaning system to the electrolyser in accordance with the operating instructions provided with the HYPROLYSER acid washing kit 4 Completely rinse out and drain t...

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