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12 

Water Supply 

Precondition for action: 

  A minimum cold water supply pressure of 1.5 bar is required for the water softener to operate correctly. 

  A verifiable double check valve or pipe disconnector is installed in the drinking water supply and fitted upstream of the entire  

HYPROLYSER

®

 System and any water softening equipment, if the local regulations require it. 

  A pressure reducing valve should be fitted to the water supply if the supply pressure is greater than 8.0 bar. 

 

Auto Regenerative Water Softener 

A hydraulically operated duplex water softener is provided with the Hyprolyser 240 / 480 models. It must be installed in all 
circumstances. 

 

Precondition for action: 

  Suitable water supply available 

Perform the following steps: 

1.

 

Install the softener unit on a firm level base within easy reach of the HYPROLYSER

®

 system and near to a local waste 

water drain point. 
 

2.

 

Follow  the  general  installation  instructions.  Ensure  the  softener  is  fitted  with  isolation  valves  on  the  inlet  and  outlet 
connections in order to facilitate future maintenance of the unit. 
 

3.

 

A softened water sample tap should be fitted to the pipe-work between the water softener and the Hyprolyser to enable 
regular testing of the softened water.  
 

4.

 

Connect  the  softener’  water  outlet  to  the  HYPROLYSER

®

  using  the  ½”BSPm  x  8mmOD  tube  adaptor  supplied  with  the 

system. Use flexible 8mmOD tubing to connect to the 8mmOD inlet fitting of the HYPROLYSER

®

 unit.  

 

Product Tank 

The HYPROLYSER

®

 Compact 240/ 480 models are provided with an integrated product tank of 200 litres capacity. The product 

tank is pre-plumbed and wet tested at the factory.  

Installation of Dosing Pumps 

IMPORTANT: Dosing pumps should not be mounted directly onto the product tank. A wall or floor mounted bracket/shelf should 
be used. A suction line grommet in chemical resistant PVC (4 provided) must be used when installing the dosing pump suction 
lines to ensure the air tightness of the tank.    

Damage or failure of the system due to incorrect installation of dosing pumps. 

The Hyprolyser system will not operate if the air tightness of the product tank or ventilation system is compromised. 

 Always use the correct suction line grommet and installation method for each pump suction line and pressure relief line

 Mount the dosing pumps on a wall or floor mounted bracket. 

Содержание HYPROLYSER Compact 240

Страница 1: ...e a buildup of flammable gases which can result in FIRE OR EXPLOSION NOTICE TO USER This pest control product is to be used only in accordance with the directions on the label It is an offence under t...

Страница 2: ...SER Compact 240 Electrolysis system for on site hypochlorite generation User Guide EN Read and refer to the operation and maintenance instructions before start up To be held for further reference ver1...

Страница 3: ...OF CONTENTS INTRODUCTION 4 SAFETY INFORMATION 5 INTENDED USE WARRANTY INFORMATION 6 7 PRODUCT DESCRIPTION 8 9 TECHNICAL DATA 10 11 INSTALLATION 12 15 START UP 16 17 OPERATION 18 MAINTENANCE AND CLEANI...

Страница 4: ...OL PRODUCT ACT WARNING Operating the On site Electrolytic Chlorination System Hyprolyser Model Compact 240 480 without water flow through the cell can cause a buildup of flammable gases which can resu...

Страница 5: ...mation on the responsibilities of supervision and the observance of operational specifics e g concerning labour organizations operational sequences and appointed personnel Besides the operating manual...

Страница 6: ...in how to handle the device knowledge of safety equipment and the way this equipment functions knowledge of these operating instructions particularly of safety instructions and sections relevant for t...

Страница 7: ...solution produced is 0 6 0 1 Cl2 by weight Device Revision This operating instruction manual applies to the following devices Device Month year of manufacture HYPROLYSER Compact 240 Compact 480 models...

Страница 8: ...essories Design and Function Structure of the Device HYPROLYSER COMPACT 240 480 SKID Item Description 1 Electrolyser 2 Waterflowmanagementcontrolmodule 3 Electric supplyisolator 4 Controlpanel 5 Salts...

Страница 9: ...ing pump optional extra The batching process is continued automatically until the product storage tank 8 is filled The filling of the product storage tank and the batching process is managed automatic...

Страница 10: ...tion class IP 54 Connection Dimensions Description Size HYPROLYSER Water connection BSPm x 8mmOD push fit tube adaptor Water softener connections 3 4 BSPm Hydrogen vent line 2 63mm uPVC solvent socket...

Страница 11: ...th salt and for maintenance Follow installation procedure Perform the following steps 1 Place the skid unit into its intended permanent position allowing sufficient space to connect services to the co...

Страница 12: ...the unit 3 A softened water sample tap should be fitted to the pipe work between the water softener and the Hyprolyser to enable regular testing of the softened water 4 Connect the softener water outl...

Страница 13: ...ble below so that the airflow volume can be maintained above the minimum of 40m3 per hour Vent pipe length Minimum duct size 15m 2 63mm 15m 3 90mm 30m 4 110mm For vent lines longer than 30m use wide r...

Страница 14: ...ent point 2 Provide and fix appropriate signage at the vent point in accordance with local rules standard ventilation installation complete Electrical Installation Precondition for action Unit located...

Страница 15: ...a reliable softened water supply is available The salt saturator is filled with a pre charge of the correct specification of granular salt Four 4 litres of cold preferably softened water has been man...

Страница 16: ...1v 100A Hyprolyser Compact 480 24v 1v 100A The DC volts reading may take several hours to stabilize on initial commissioning owing to the water brine solution strength stabilising 12 Using a DC clamp...

Страница 17: ...ly the screen will display REMOTE INHIBIT The system will not resume automatic operation until the remote inhibit function is released Softener Regeneration Failure to provide a softened feed water su...

Страница 18: ...heck Test Replace hydrogen gas sensor 5 yrs Technician Major overhaul Clean Water Flow Restrictor The flow restrictor may occasionally be compromised due to sediment fouling carried in via the water s...

Страница 19: ...the tube fitting Ensure the tube fully engages into the tube fitting to make a water tight seal 5 Start up the system The solenoid valves have been successfully checked replaced Hydrogen Gas Detector...

Страница 20: ...tart up 7 Ensure the electrolyser chamber window is refitted correctly back into position 8 Ensure the water supply is turned on to the system 9 Perform start up Gasket replacement successfully carrie...

Страница 21: ...ther spillage 3 Connect the acid wash cleaning system to the electrolyser in accordance with the operating instructions provided with the HYPROLYSER acid washing kit 4 Completely rinse out and drain t...

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