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Function description

Operating Manual PSEN sg2c
1003267-EN-04

13

4.3

Auxiliary release

When the plant is powered down, the auxiliary release enables the guard locking device to
be released from the access side to the danger zone.

[1]

[2]

[4]

[3]

Mode of operation:

Carefully remove the cover of the escape release (1) from the latch below. Use a screw-
driver (2) to pull out the escape or auxiliary release pin (3) from the swivel piece (4). The
swivel piece folds downwards, the bolt tongue behind the swivel piece is released. The
safety gate to the danger zone can be opened.

INFORMATION

When the escape or auxiliary release is operated, there is a low signal at
the safety outputs X1-3 and X1-4. An error code is issued (see section en-

titled

Remedy [

49]

). The PSENsgate is not ready for operation again

until the escape release or auxiliary release has been reset to its unoper-
ated state and the error has been rectified and reset.
Please note that the cover of the escape release has to be checked and re-
installed after operation.

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Содержание PSEN sg2c

Страница 1: ...PSEN sg2c Operating Manual 1003267 EN 04 PSEN sensor technology...

Страница 2: ...umentation will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Interne...

Страница 3: ...release 11 4 3 Auxiliary release 13 4 4 Restart interlock 14 4 5 Holding forces 15 4 6 Pushbutton 16 4 7 Device types 17 4 8 Block diagram 21 Section 5 Wiring 22 5 1 Notes on cable run 22 5 2 Recomme...

Страница 4: ...9 Section 10 Technical Details Order No 570800 570804 51 Section 11 Technical Details Order No 570806 570810 56 Section 12 Technical Details Order No 570812 570816 60 Section 13 Technical Details Orde...

Страница 5: ...particularly important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventiv...

Страница 6: ...Introduction Operating Manual PSEN sg2c 1003267 EN 04 6 INFORMATION This gives advice on applications and provides information on special fea tures...

Страница 7: ...h padlocks as a restart interlock Auxiliary release for opening the safety gate when the plant s voltage is switched off Escape release for fast manual release of the guard locking in emergency situat...

Страница 8: ...does not guarantee the functional safety of the overall plant machine In order to achieve the re quired safety level for the overall plant machine define the safety requirements for the plant machine...

Страница 9: ...ulations regarding the disposal of electronic devices e g Electrical and Electronic Equipment Act 3 3 For your safety WARNING Potential loss of safety function during adjustment and repair work When c...

Страница 10: ...e or auxiliary release has been operated or The guard locking element is not engaged in the bolt tongue If the safety outputs have been shut down by either of the inputs X2 3 or X2 4 they cannot be sw...

Страница 11: ...4 1 2 Mode of operation Within the danger zone if the escape release pin 1 is pressed in the direction of the safety gate the cover on the escape release 2 detaches from the locked position and lifts...

Страница 12: ...hould be installed so that it is only accessible from in side the danger zone It is also important to refer to the maintenance instructions see chapter en titled Maintenance 44 INFORMATION When the es...

Страница 13: ...he swivel piece 4 The swivel piece folds downwards the bolt tongue behind the swivel piece is released The safety gate to the danger zone can be opened INFORMATION When the escape or auxiliary release...

Страница 14: ...hile there is someone inside the danger zone a pad lock can be attached to one of the locking levers see illustration As a result the guard locking element cannot engage in the bolt tongue the guard l...

Страница 15: ...mum holding forces that can be used to lock the safety gate are stated in the tech nical details A distinction is made between the following holding forces Holding force in pan direction and Holding f...

Страница 16: ...ess request and release of the safety gate Pressing the pushbutton for access request disengages the guard locking element from the bolt tongue when a high signal is present at X1 6 and X1 7 or at X2...

Страница 17: ...Device types 21 different versions are available They differ as follows Number and quality of the pushbuttons Coded or uniquely coded With or without M12 connection for enabling switch PSEN sg2c 3xxx...

Страница 18: ...n E Section stop pushbutton S No pushbutton C uniquely coded 1 2 3 not included with all versions Types Pushbutton 1 Pushbutton 2 E Stop Section stop Coding 3LPE Pushbutton illuminated Pushbutton unil...

Страница 19: ...illuminated L Pushbutton unilluminated P Key switch B E STOP pushbutton E Section stop pushbutton S No pushbutton C uniquely coded Pushbutton illuminated L Key switch B Pushbutton illuminated L 1 2 3...

Страница 20: ...pushbutton Key switch Pushbut ton illuminated E Stop Yes coded 5LPKLS M12 5 Pushbut ton illuminated Pushbut ton unillumin ated Key switch Pushbut ton illuminated Section stop Yes coded 5LBKLS M12 5 Pu...

Страница 21: ...Operating Manual PSEN sg2c 1003267 EN 04 21 4 8 Block diagram 6 3 24 V Escape Release Pin 24 V Connector Fig The connections shown in blue are available depending on the device type see section entit...

Страница 22: ...mm Example Connecting 3 safety switches in series Total cable run 25 m Conductor cross section 0 5 mm2 Solenoid current per solenoid 1 5 A Voltage for solenoid operation 24 V 4 U 0 05 10 1 5 4 5 3 4 V...

Страница 23: ...6 and X1 7 have to be carried individually or several cables have to be used If more than three safety switches are connected in series or cable runs over 60 m are required please contact Pilz The per...

Страница 24: ...nnel 2 OSSD2 Safety output channel 2 OSSD2 X1 5 X2 5 linked internally Output pushbutton for ac cess request 2 Output pushbutton for ac cess request 2 Output pushbutton for ac cess request 2 X1 6 X2 6...

Страница 25: ...abling switch M12 Pin 2 optional X2 11 n c n c Enabling switch M12 Pin 3 optional X2 12 n c n c Enabling switch M12 Pin 4 optional X2 13 n c Pushbutton 3 channel 1 Pushbutton 3 Key switch rotated 90 t...

Страница 26: ...lations for extra low voltages with protective sep aration SELV PELV The inputs and outputs of the safety switch must have a protective separation to voltages over 60 V AC The supply voltage has to be...

Страница 27: ...tion examples PSS up to PL d SIL CL 2 PL e SIL CL 3 24 V FS DO O1 24V FS DO O1 FS DO O2 5 10 Single connection INFORMATION When the solenoid is operated in single channel only a safety level of PL d C...

Страница 28: ...de ener gisation time adds with the number of interconnected safety switches The may delay on de energisation is composed of max delay on de energisation actuator n 1 x max delay on de energisation of...

Страница 29: ...oids of the safety switches are switched with a low time offset of ca 1 s to avoid power surges at the evaluation device X2 3 24 V A1 A2 PLC PSENsgate I1 FS I2 FS FS Fail safe ST Standard PSENsgate PS...

Страница 30: ...with actuator should be secured only with socket head cap screws M5 DIN EN ISO 4762 NOTICE It must not be possible to operate or remove the handle unit from inside the danger zone Protect the handle u...

Страница 31: ...of safety switch Open the cover for the escape release in the direction of opening and remove it Prepare 9 mm hole for the escape release and attach profile nuts to the aluminium pro file see also Di...

Страница 32: ...under the cover of the escape re lease Use an appropriate screw adhesive e g Loctite 2700 to protect the socket head cap screws from working loose WARNING Risk of manipulation of the safety device if...

Страница 33: ...cover for the connection terminals and slowly remove the housing cover 4 In doing so the spring mechanism moves the cover of the escape release upwards Unscrew the strain relief plate 5 Connect and i...

Страница 34: ...elease pin Check the escape release for ease of movement Fold down the cover on the escape release and lock into position Screw the ball handle 4 into the handle unit lock the bolt tongue of the handl...

Страница 35: ...e escape release pin can be shortened if required so that it does not extend too much into the danger zone NOTICE Inside the danger zone the escape release pin must protrude at least 65 mm from the pr...

Страница 36: ...pring loaded limit stop mechanism see illustration Handle unit and actuator with screw Position the screwdrivers in the slots provided on the limit stop mechanism see illustra tion Unlock bolt Press s...

Страница 37: ...h anism Disengage bolt tongue with handle unit in the actuator guide Remove exposed fixing screws Unscrew ball handle from the handle unit Remove the cover of the handle unit from the bolt tongue 2 co...

Страница 38: ...rrectly locked into position Once the colour covers have locked into position they can no longer be removed The fields below the pushbuttons can be used for inscribing the pushbuttons The pushbut tons...

Страница 39: ...mensions in mm 6 5 1 Drill holes 118 5 12 9 1 139 6 1 160 7 6 29 5 8 1 20 1 22 5 1 74 75 1 127 1 133 1 41 5 5 95 1 14 1 72 1 7 6 160 11 9 0 9 0 3 The bore diameter for all drill holes M5 Exception Dri...

Страница 40: ...Installation Operating Manual PSEN sg2c 1003267 EN 04 40 6 5 2 PSEN sg2c 3xxx 21 465 110 86 141 4 49 7 8 173 108 2 44 2 30 170 33 SW 7 6 146 5 74 5 46 3...

Страница 41: ...Installation Operating Manual PSEN sg2c 1003267 EN 04 41 6 5 3 PSEN sg2c 5xxxxx 33 SW 21 169 7 110 86 7 6 146 5 555 46 3 49 7 108 2 44 2 8 173 141 4 30 74 5...

Страница 42: ...Installation Operating Manual PSEN sg2c 1003267 EN 04 42 6 5 4 PSEN sg2c 5xxxxx M12 5 33 SW 21 170 86 110 146 5 578 7 6 46 3 30 173 141 4 108 2 44 2 49 7 18 2 74 5 8...

Страница 43: ...unit with actuator are aligned correctly and that the distances are maintained as stated in the drawing otherwise the correct func tionality is not guaranteed Always check the function of the safety s...

Страница 44: ...cover of the escape release must also be checked for damage and then re installed Clean the escape release and the bolt tongue and test their mobility If there are signs of wear on the safety switch...

Страница 45: ...ht into the response range NOTICE Please note No other actuator may be taught in once an actuator has been taught Status indicators Device LED illuminates green The unit is ready for operation Safety...

Страница 46: ...bolt tongue guard locking is active Signals X1 6 and X1 7 or X2 6 and X2 7 are not present Pushbuttons 3 and 4 can be used depending on the requirement and device version Pushbutton LED 3 can be used...

Страница 47: ...5 Signal output X1 9 Solenoid operation X1 6 Solenoid operation X1 6 Input X1 8 Device LED LED Input LED Lock Area safe LED Safety Gate LED button 1 Power on 0 V 0 V 0 V 0 V 0 V Lock 24 V 0 V 0 V 24...

Страница 48: ...e pushbutton 2 for access request and the pushbutton 1 for activating the guard locking simultaneously Switch on the supply voltage and hold both pushbuttons until Device LED lights up blue Then relea...

Страница 49: ...when actuator is en gaged SafetyGate LED does not light up Actuator not detected Insert actuator as far as it will go Solenoid does not switch Supply voltage or voltage for solenoid operation is too...

Страница 50: ...flashing error code 4 The flashing sequence is constantly repeated and separated from each other by longer periods Error code Description Remedy 1 Short circuit to 0 V DC on at least one of the two sa...

Страница 51: ...5 10 15 10 Output of external power supply DC 2 W 2 W 2 W Max inrush current at UB 5 A 5 A 5 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current t 150 ms...

Страница 52: ...13 at 24 V Max current 1 5 A Mechanical life 6050 cycles Signal output Output voltage 24 V Max current 100 mA Semiconductor outputs 570800 570802 570804 OSSD safety outputs 2 2 2 Signal outputs 2 2 2...

Страница 53: ...e standard EN 60068 2 14 EN 60068 2 14 EN 60068 2 14 Temperature range 20 55 C 20 55 C 20 55 C Storage temperature In accordance with the standard EN 60068 2 1 2 EN 60068 2 1 2 EN 60068 2 1 2 Temperat...

Страница 54: ...ngular offset 1 5 deg 1 5 deg 1 5 deg Max retract speed of ac tuator 0 5 m s 0 5 m s 0 5 m s Actuator 1 PSEN sg2 actuator PSEN sg2 actuator PSEN sg2 actuator Operating distances Assured operating dis...

Страница 55: ...55 Mechanical data 570800 570802 570804 Actuator dimensions Height 110 mm 110 mm 110 mm Width 195 mm 195 mm 195 mm Depth 108 mm 108 mm 108 mm Weight of actuator 1 390 g 1 390 g 1 390 g Weight 2 570 g...

Страница 56: ...15 10 15 10 15 10 Output of external power supply DC 2 W 2 W 2 W Max inrush current at UB 5 A 5 A 5 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current...

Страница 57: ...hbuttons 570806 570808 570810 Utilisation category In accordance with the standard EN 60947 5 1 EN 60947 5 1 EN 60947 5 1 Contacts AC12 at 24 V 24 V 24 V Max current 0 1 A 0 1 A 0 1 A Contacts DC12 at...

Страница 58: ...EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011...

Страница 59: ...red release dis tance Sar 4 mm 4 mm 4 mm Change of operating distance with temperat ure changes 0 01mm C 0 01mm C 0 01mm C Typ Hysteresis 0 1 mm 0 1 mm 0 1 mm Connection type Spring loaded terminal pl...

Страница 60: ...5 10 15 10 Output of external power supply DC 2 W 2 W 2 W Max inrush current at UB 5 A 5 A 5 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current t 150 ms...

Страница 61: ...13 at 24 V Max current 1 5 A Mechanical life 6050 cycles Signal output Output voltage 24 V Max current 100 mA Semiconductor outputs 570812 570814 570816 OSSD safety outputs 2 2 2 Signal outputs 2 2 2...

Страница 62: ...e standard EN 60068 2 14 EN 60068 2 14 EN 60068 2 14 Temperature range 20 55 C 20 55 C 20 55 C Storage temperature In accordance with the standard EN 60068 2 1 2 EN 60068 2 1 2 EN 60068 2 1 2 Temperat...

Страница 63: ...ngular offset 1 5 deg 1 5 deg 1 5 deg Max retract speed of ac tuator 0 5 m s 0 5 m s 0 5 m s Actuator 1 PSEN sg2 actuator PSEN sg2 actuator PSEN sg2 actuator Operating distances Assured operating dis...

Страница 64: ...64 Mechanical data 570812 570814 570816 Actuator dimensions Height 110 mm 110 mm 110 mm Width 195 mm 195 mm 195 mm Depth 108 mm 108 mm 108 mm Weight of actuator 1 390 g 1 390 g 1 390 g Weight 2 670 g...

Страница 65: ...f external power supply DC 2 W 2 W 2 W Max inrush current at UB 5 A 5 A 5 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current t 150 ms 1 5 A 1 5 A 1 5 A...

Страница 66: ...hbuttons 570818 570820 570822 Utilisation category In accordance with the standard EN 60947 5 1 EN 60947 5 1 EN 60947 5 1 Contacts AC12 at 24 V 24 V 24 V Max current 0 1 A 0 1 A 0 1 A Contacts DC12 at...

Страница 67: ...EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011...

Страница 68: ...red release dis tance Sar 4 mm 4 mm 4 mm Change of operating distance with temperat ure changes 0 01mm C 0 01mm C 0 01mm C Typ Hysteresis 0 1 mm 0 1 mm 0 1 mm Connection type Spring loaded terminal pl...

Страница 69: ...5 10 15 10 Output of external power supply DC 2 W 2 W 2 W Max inrush current at UB 5 A 5 A 5 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current t 150 ms...

Страница 70: ...13 at 24 V Max current 1 5 A Mechanical life 6050 cycles Signal output Output voltage 24 V Max current 100 mA Semiconductor outputs 570824 570826 570828 OSSD safety outputs 2 2 2 Signal outputs 2 2 2...

Страница 71: ...e standard EN 60068 2 14 EN 60068 2 14 EN 60068 2 14 Temperature range 20 55 C 20 55 C 20 55 C Storage temperature In accordance with the standard EN 60068 2 1 2 EN 60068 2 1 2 EN 60068 2 1 2 Temperat...

Страница 72: ...ngular offset 1 5 deg 1 5 deg 1 5 deg Max retract speed of ac tuator 0 5 m s 0 5 m s 0 5 m s Actuator 1 PSEN sg2 actuator PSEN sg2 actuator PSEN sg2 actuator Operating distances Assured operating dis...

Страница 73: ...73 Mechanical data 570824 570826 570828 Actuator dimensions Height 110 mm 110 mm 110 mm Width 195 mm 195 mm 195 mm Depth 108 mm 108 mm 108 mm Weight of actuator 1 390 g 1 390 g 1 390 g Weight 2 690 g...

Страница 74: ...15 10 15 10 15 10 Output of external power supply DC 2 W 2 W 2 W Max inrush current at UB 5 A 5 A 5 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current...

Страница 75: ...hbuttons 570830 570832 570834 Utilisation category In accordance with the standard EN 60947 5 1 EN 60947 5 1 EN 60947 5 1 Contacts AC12 at 24 V 24 V 24 V Max current 0 1 A 0 1 A 0 1 A Contacts DC12 at...

Страница 76: ...EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011...

Страница 77: ...red release dis tance Sar 4 mm 4 mm 4 mm Change of operating distance with temperat ure changes 0 01mm C 0 01mm C 0 01mm C Typ Hysteresis 0 1 mm 0 1 mm 0 1 mm Connection type Spring loaded terminal pl...

Страница 78: ...15 10 15 10 15 10 Output of external power supply DC 2 W 2 W 2 W Max inrush current at UB 5 A 5 A 5 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current t...

Страница 79: ...mA 0 5 mA 0 5 mA Short circuit proof yes yes yes Pushbuttons 570880 570882 570884 Utilisation category In accordance with the standard EN 60947 5 1 EN 60947 5 1 EN 60947 5 1 Contacts AC12 at 24 V 24 V...

Страница 80: ...EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011...

Страница 81: ...m Assured release dis tance Sar 4 mm 4 mm 4 mm Change of operating distance with temperat ure changes 0 01mm C 0 01mm C 0 01mm C Typ Hysteresis 0 1 mm 0 1 mm 0 1 mm Connection type Spring loaded termi...

Страница 82: ...EN IEC B10D EN ISO 13849 1 2008 TM year Mechan service life cycles 1 ch guard locking PL d Cat 2 SIL CL 2 1 83E 09 20 200 000 cycles 2 ch guard locking PL e Cat 4 SIL CL 3 3 80E 10 20 200 000 cycles...

Страница 83: ...g and guard locking 3 pushbuttons illuminated 1 push button unilluminated 1 E STOP pushbutton 570 812 PSEN sg2c 5LBLLE unit Safety gate system transponder technology with safe inter locking and guard...

Страница 84: ...hnology with safe inter locking and guard locking 3 pushbuttons illuminated 1 push button unilluminated 1 E STOP pushbutton uniquely coded 570 882 PSEN sg2c 5LPKLE M12 5 2 2 unit Safety gate system tr...

Страница 85: ...1 section stop pushbutton connection for enabling switch 570 831 PSEN sg2c 5LPKLC M12 5 switch Safety switch 2 pushbuttons illuminated 1 key operated push button 1 pushbutton unilluminated connection...

Страница 86: ...Operating Manual PSEN sg2c 1003267 EN 04 86 Product type Features Order No PSEN sg auxiliary release pin Pin for auxiliary release 570 871 PSEN sg color covers pushbutton Colour covers for illuminated...

Страница 87: ...s uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment...

Страница 88: ...p the spirit of safety are registered and protected trademarks of Pilz GmbH Co KG in some countries We would point out that product features may vary from the details stated in this document dependin...

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