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Pfaff 3568-12/12, Инструкция по эксплуатации, Страница: 5 / 52

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Specifications

Application:

Mechanised sewing unit for folding and sewing
pockets on jeans, workwear and similar pieces.

Sewing head 3568-2/12:

PFAFF 418

Sewing head 3568-12/12:

PFAFF 918

Stitch types:

301 (lock stitch)
304 (zigzag lock stitch)

Max. sewing speed:

4,100 r.p.m.

Max. stitch length:

6 mm

Needle system:

1955-07-MR5

Needle strength:

70 to 140 Nm

Table top height:

adjustable within a range of 955 mm to 1,060 mm

Sewing motor:

Quick QE 5542 - P 143 SE

Max. motor speed:

4,200 r.p.m.

Mains tension:

230 Volt 50/60 cycles AC

Power input:

approx. 1,000 VA

Min. air pressure:

6 bar

Air consumption:

approx. 27 litres per cycle

Noise:

workplace-related noise at sewing speed
n = 4,100 r.p.m.: L

pA

 < 78 dB(A)

Unit dimensions:

Length: 2,200 mm
Width: 1,500 mm
Height: 1,400 mm

Weight:

approx. 653 kg net
approx. 840 kg gross

Subject to technical modifications.

Содержание 3568-12/12

Страница 1: ...3568 2 12 12 12 Instruction manual 296 12 17 360 Betriebsanleitung engl 01 94...

Страница 2: ...iately trained persons Repairs conversion and special maintenance work must only be carried out by technicians or persons with appropriate training For service or repair work on pneumatic systems the...

Страница 3: ...in MANUAL mode 20 2 in AUTOMATIC mode 20 13 Threading the needle thread 22 14 Regulating the thread tension 24 1 Needle thread 24 2 Bobbin thread 24 15 Recalling the main functions 26 1 Recalling the...

Страница 4: ...38 1 1 AIR BLAST SELECTION 38 2 2 PULLER optional 39 3 3 POSITIONING PIN optional 39 4 4 THREAD MONITOR 39 5 5 BOBBIN MONITOR 39 6 6 BOBBIN SENSOR 40 7 7 PROG CHANGE A B 40 8 8 PLAIN FABRIC 40 9 9 INT...

Страница 5: ...7 MR5 Needle strength 70 to 140 Nm Table top height adjustable within a range of 955 mm to 1 060 mm Sewing motor Quick QE 5542 P 143 SE Max motor speed 4 200 r p m Mains tension 230 Volt 50 60 cycles...

Страница 6: ...6...

Страница 7: ...6 READ PROGRAMS FROM SER INT 6 TIME ADJUSTMENTS 1 TIMING FOR AIR BLAST STACKER 2 TIMING FOR STACKER ROLLER 3 TIMING F POSITIONING PIN UP 4 TIMING AFTER PLATE UP 5 TIMING F EDGE FOLDERS BACKW 6 TIMING...

Страница 8: ...ts Bobbin change from above or stacker forwards backwards Error reset after removing fault or bobbin change Cycle sewing jig forward Cycle sewing jig backwards Sewing program in basic position Positio...

Страница 9: ...et after removing fault or bobbin change Pult01_68 EPS 3 2 Control panel Folding station Function keys Machine on Program stop Disable STOP Sewing on in MANUAL mode Function sequence in increments in...

Страница 10: ...10...

Страница 11: ...cessing unicoloured material Program continuation after bobbin change from above In mode AUTO Program start Program continuation after bobbin change from above 3 5 Foot switch Pocket plate down for op...

Страница 12: ...side of the machine Check hook lubrication by all means see section 8 2 on machines that are put into operation for the first time or that have not been used for a longer period approx 2 to 3 months 5...

Страница 13: ...13 4 1 1 2 3 4 5 3 2 6 ABB_04_01 TIF ABB_16 TIF Wart cdr...

Страница 14: ...gency stop button 5 fig 4 must be unlocked 6 Press key Guide carriage is positioning in basic position Keys and light up Machine is operational for manual operation Note For automatic working procedur...

Страница 15: ...15 1 3 2 1 Wart cdr 1 ABB_10 TIF 4 Pult01_68 EPS 5 2 4 3 4 HS_off cdr HS_on cdr CLOSED OPEN...

Страница 16: ...en seconds at full speed a thin oilline should build up on a piece of paper that is held towards the side of the hook Basic adjustment Turn regulating screw 3 fig 5 or 6 fully in and then out again by...

Страница 17: ...5 3 Min oil level Hook lubrication ABB_17 TIF 1 Max oil level Hook lubrication Max oil level Zigzag drive Min oil level Zigzag drive 1 ABB_17a EPS 3568 2 12 2 3 ABB_18 TIF 4 3568 12 12 Max oil level Z...

Страница 18: ...fig 1 back to original position Key lights up key goes out 7 Press key Jig feed arm swivels to the sewing machine Press key Changeover for feed on Changeover for sewing off 1 0 Winding the bobbin thre...

Страница 19: ...19 2 4 5 6 3 7 SPUL_12 TIF ABB_02_02 TIF 2 1 1 1 Regulating the bobbin thread tension Knurled disc 11 fig 7 tighter looser 1...

Страница 20: ...rneath the tension spring until it reappears behind spring eyes Then insert the thread into slots 6 and 7 and pull it right into the holes 6 Insert bobbin case with bobbin into the hook 7 Close latch...

Страница 21: ...21 1 2 3 3 4 5 6 7 ABB_02_02 TIF 2 1 ABB_06_01 TIF ABB_05 TIF...

Страница 22: ...safety bar 2 fully towards the machine Key lights up Machine is disabled 5 Thread the thread according to fig 2 6 Before the thread is threaded through thread clamp 3 press push button 4 fig 3 and ho...

Страница 23: ...23 4 3 2 1 3 ABB_02_02 TIF ABB_04 TIF 2 1 SPUL_12 TIF...

Страница 24: ...ating the thread tension 14 1 Needle thread fig 1 Primary tension knurled nut 1 Main tension nut 2 to increase tension to decrease tension 14 2 Bobbin thread fig 2 Screw 3 to increase tension to decre...

Страница 25: ...25 3 1 2 1 2 ABB_04 TIF ABB_06_01 TIF...

Страница 26: ...the sub functions In a main function all existing sub functions can be displayed along with their function numbers by pressing key see section 2 menu functions overview 16 1 ENTER PROGRAM NUMBER Ente...

Страница 27: ...r to another program consider wheter sewing jig and folding parts kit have to be changed as well If the selected program number does not exist in the current program source a message is displayed when...

Страница 28: ...maximum sewing speed the reduced sewing speed The sewing speed can be entered in steps of 1 to 15 level 15 meaning full speed 100 With each step the sewing speed is changed by 5 between 100 and 40 an...

Страница 29: ...play Press numeric key Display The current speed level is shown in the bottom line of the display e g RED SPEED 15 By pressing numeric keys to it is possible to enter the desired speed level which is...

Страница 30: ...GE BOBBIN Carry out bobbin change according to section 12 now If the bobbin is to be changed earlier i e before the pre selected value is reached the bobbin thread stitch counter must be resetted by p...

Страница 31: ...en the command zigzag on and the backtack end fig 2 Press key and numeric keys and The current delay value is shown as a number of stitches Enter a new value by pressing numeric keys to and verify it...

Страница 32: ...displayed 20 2 2 DELETE ONE PROGRAM Cancelling individual programs Programs can only be cancelled when machine is in basic position Having pressed numeric key enter the number of the program to be ca...

Страница 33: ...and the reading procedure is verified after its conclusion 20 6 6 READ PROGRAMS FROM SER INT Reading programs to the memory via the interface After pressing numeric key the machine is ready for transf...

Страница 34: ...with the entered value in seconds Enter a new value by pressing numeric keys to and verify it by pressing the key 21 2 2 TIMING FOR STACKER ROLLER Running time of stacker roller The stacked workpiece...

Страница 35: ...ithout positioning pin In order to change the time period during which the edge folders move back press key and numeric keys and In the bottom line of the display the following appears AFTER PLATE UP...

Страница 36: ...e has moved out of the jig range In order to change the time period during which the function transfer forwards is carried out press key and numeric key twice In the bottom line of the display the fol...

Страница 37: ...out of the puller range In order to change the time period during which the function puller down is carried out press key and numeric keys and In the bottom line of the display the following appears P...

Страница 38: ...r blast workpiece transfer aid optional When processing large workpieces it is possible to work with the air blast workpiece transfer aid during the function procedures jig feed forwards stacking and...

Страница 39: ...inly used for checks that are carried out by the mechanic 22 5 5 BOBBIN MONITOR Press key and numeric keys and The bobbin thread monitor can be switched on with numeric key and off with numeric key 22...

Страница 40: ...label The program can be continued by pressing the two start buttons on the loading station Press key and numeric keys and The intermediate stop can be switched off by pressing numeric key and on by p...

Страница 41: ...abel feed can be switched off by pressing numeric key and on by pres sing numeric key 23 8 ENTER FIXED PROGRAM NUMBERS 23 1 1 FIXED PROG A 23 1 2 FIXED PROG B Fixed program A can be selected with key...

Страница 42: ...25 Programming the function sequence Pre select the function sequence according to the material to be processed unicoloured striped or checked fabric following the indications given in section 22 8 If...

Страница 43: ...nsert cutting into folding station and position it 4 Position pocket cutting on pocket plate 1 fig 1 push it underneath leaf springs 2 until it is in contact with stops 3 and align its sides with the...

Страница 44: ...ker enabled Sewing jig down Pocket plate back Sewing jig to sewing station Press key Sewing on not required for the processing of checked and striped fabrics and the respective programming see section...

Страница 45: ...45 1 1 einlege cdr...

Страница 46: ...e a grease gun For grease type see section 29 6 Recommended lubricants 29 3 Cleaning the machine 1 The length of the intervals between the individual cleaning procedures depends on the follo wing fact...

Страница 47: ...3568 2 12 1 2 3568 12 12 Min oil level Hook lubrication ABB_17 TIF 1 Max oil level Hook lubrication Max oil level Zigzag drive Min oil level Zigzag drive 1 ABB_17a EPS 3568 2 12 2 3 ABB_18 TIF 4 3568...

Страница 48: ...e Clean filter if working pressure of 6 bar is no longer reached 1 Disconnect compressed air 2 Unscrew bowl 5 3 Remove washer 7 4 Remove filter 8 5 Clean filter and bowl with petrol 6 Blow out filter...

Страница 49: ...49 5 7 7 8 Max Water level 6 Wart cdr...

Страница 50: ...fit filter and close flap 13 7 We recommend to make a record of every air filter cleaning in the maintenance table on the inside of the control box door 29 6 Recommended lubricants 1 Sewing machine P...

Страница 51: ...51 12 13 10 12 filter cdr ABB_02_02 TIF 11 9 ABB_26_03 TIF 8 9...

Страница 52: ...ostfach 3020 D 67653 Kaiserslautern K nigstr 154 D 67655 Kaiserslautern Telefon 0631 200 0 Telefax 0631 172 02 Telex 45753 PFAFF D Gedruckt in der BRD Printed in Germany Imprim en R F A Impreso en la...

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