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Instruction manual for use and maintenance
for WM1L/S WM1L/S-M WM1L/E Single
head machines

File: 1927.doc - 25/01/02 11:55

Via delle Città, 41/43 50052 Certaldo (Firenze)
Tel. 0571. 65 12 04

Fax (ufficio amministrativo commerciale) 0571. 65 29 91
Fax (ufficio tecnico) 0571 65 08 98
Corrispondenza P.O. BOX 196 CERTALDO (FI) ITALY
Email:[email protected]

http://www.pertici.it

Содержание WM1L/E

Страница 1: ...d machines File 1927 doc 25 01 02 11 55 1 Via delle Citt 41 43 50052 Certaldo Firenze Tel 0571 65 12 04 Fax ufficio amministrativo commerciale 0571 65 29 91 Fax ufficio tecnico 0571 65 08 98 Corrispon...

Страница 2: ...zones and dimensions 15 4 4 Setting up for work 15 4 5 Compressed air circuit hook up 18 4 6 Connection of the electric equipment 18 5 USE 19 5 1 Checks before use 19 5 2 Description of controls 19 5...

Страница 3: ...to the user instructions 2 3 PERTICI S p A declines all liability for any matters relating to the safety reliability and performance of the machine if the instructions and recommendations given in thi...

Страница 4: ...thing and use the correct safety equipment for the type of work being performed Never wear bracelets or other articles which may be caught up in the machine 2 13 Before starting any job with the machi...

Страница 5: ...thick sheet bed TAV A1 1 The elements of the base plate are bent in order to obtain the maximum rigidity and are assembled by means of an intermittent weld The control cabinet and all other mechanical...

Страница 6: ...o fixed plates which have been reinforced against deflection by aluminium tension rods Actuators are connected to the locking plates by means of steel and plastic sleeves The locking plates are electr...

Страница 7: ...arameters of the welding process DWG A1 4 D Group for movement of heating plate for fusion It consists of aluminium and steel components as well as pneumatic actuator and electric components heating p...

Страница 8: ...rol of all pneumatic actuators The other one hosts the two electronic cards which control all the machine functions In the front openable part has been placed a control panel on which has been fixed a...

Страница 9: ...ons WM1L S WM1L S M 3 3 1 Heating plate for fusion This component is used to heat and fuse the two faces of the profiles to be welded The plate thickness is of 14 mm and it is supplied with a 220Vac c...

Страница 10: ...n blades which can also as an optional be heated The economic version type WM1L E has fixed welding seal limitation blades engraved in the lower profile holding plates and in the upper profile locking...

Страница 11: ...Instruction manual for use and maintenance for WM1L S WM1L S M WM1L E Single head machines File 1927 doc 25 01 02 11 55 11 WM1L S WM1L S M DWG A1 7 WM1L E DWG A1 8...

Страница 12: ...THE MACHINE FOR PURPOSES OTHER THAN THOSE INTENDED AND STATED BY THE MANUFACTURER IN THIS USER INSTRUCTION MANUAL AND IN THE PROMOTIONAL BROCHURE WILL BE CONSIDERED AS IMPROPER PERTICI S p A DECLINES...

Страница 13: ...R WM1L S WM1L S M Heated blades for welding seal limitation compulsory for a welding seal limitation of 0 2 mm Kit for variation of the welding seal thickness from 2 mm standard to 1 mm Kit for variat...

Страница 14: ...id injury to persons and damage to the machine or property 4 2 Positioning The machine must be positioned on a stable floor Do not install the machine near to areas containing gas or flammable substan...

Страница 15: ...mal operations and for inspection and maintenance works The space required to work correctly is of 150 cm all around the machine DWG A1 10 In the following picture are indicated the safety areas aroun...

Страница 16: ...ng remove the blocking elements DWG A1 12 of the moving parts of the machine that have been placed for the transport and moving operations DWG A1 12 Mounting of profile supporting arms optional The mo...

Страница 17: ...plastic parts of the profile holding arms 3 are on the same level of the inferior face of the profiles In case the plastic parts are higher or lower than the inferior face of the profile proceed to r...

Страница 18: ...n condensate and impurities reach the maximum level in the container empty the container by means of the relevant breather The approximate air consumption calculated on the maximum work load is 20 7 l...

Страница 19: ...omatically in case of overheating Allow the motor to cool and act on the thermal relay SM1 reset button 5 USE 5 1 Checks before use The following precautions must be taken each time before using the m...

Страница 20: ...USH BUTTON DWG A1 16 The PBSX PBDX push buttons are used to activate the locking cylinders for locking of pieces on the working surface These push buttons must be kept pressed during the lowering of t...

Страница 21: ...phase separate adjusting knob To increase the pressure bring the knob upwards then turn it clockwise To diminish the pressure turn the knob counter clockwise SAFE TOUCH DEVICE The machine has been pr...

Страница 22: ...orks properly at every machine start carrying out the safety test by touching the front panel and one blocking plate On the machine display will periodically appear the message CARRY OUT SAFETY TEST d...

Страница 23: ...ivate this control press on the keys indicated again As soon as the machine reaches the entered temperature values the display shows EXEC SAFETY TEST T 245 0 245 T 40 40 The operator must touch with o...

Страница 24: ...t the same operations for the right blocking At the end of the blocking operations the display will show P1 P2 CYCLE START Press at the same time and keep pressed the two push buttons P1 and P2 DWG A1...

Страница 25: ...sensors The machine uses three types of components to monitor the machine status 1 Inductive sensor which activates in the proximity of metallic objects 2 reed sensors which activates in the proximity...

Страница 26: ...case the thermocouple is installed in the rear part of the of the lower left blade 5 5 4 Welding at anlges different from 90 The machine has the possibility to weld angles also with graduations differ...

Страница 27: ...NG THE WORKING CYCLE PAY ATTENTION TO THE AREA WHERE THE PIECE IS MOVED AND ANY OTHER OPERATION IS CARRIED OUT THE OPERATOR MUST ALWAYS BE SURE THAT NO OTHER PERSON IS WITHIN THE SAFETY ZONE OF THE MA...

Страница 28: ...value to be reached by the plate press key The display shows TEMP PLATE 240 0 238 5 ESC The value indicated on the left is the one entered by the operator the value displayed on the right is the one r...

Страница 29: ...ontroller accepts temperatures up to 60 C should a higher value be entered the controller sends an error The electronic controller activates the cartridge resistors with the aim to reach the entered t...

Страница 30: ...of the entered seconds as the two pieces are united at the end of the count the machine releases the pieces We recommend to enter a value between 25 and 30 Seconds ATTENTION To verify the correctness...

Страница 31: ...1L S WM1L S M Reduction of the welded profile length 6 mm for each welded side Limitation of welding seal 2 mm upon request 1 mm 0 2 mm WM1L E Reduction of the welded profile length 3 mm for each weld...

Страница 32: ...E CLEANING 2 TEFLON REPLAC 3 PROTECT MENU 4 RESET MEMORY 9 1 PLATE CLEANING To clean the heating plate if PVC rests have been left on the teflon press 1 Press then at the same time push buttons P1 P2...

Страница 33: ...o wait the cooling of the plate up to 40 C Completely unscrew the two internal screws on the left side and open the movable protection DWG A1 1 Partially loosen nuts 1 on the right side and 2 on the l...

Страница 34: ...tput test and all parameters To accede to these functions it is necessary a password as modifying the parameters or using these functions in an improper way it may create situations of danger or of im...

Страница 35: ...A1 7 PAG 10 Welding seal limitation blades TAB A1 8 PAG 11 Safety zones and dimensions TAB A1 10 PAG 15 Setting up for work TAB A1 11 TAB A1 12 PAG 16 Mounting of profile supporting arms optional TAB...

Страница 36: ...Instruction manual for use and maintenance for WM1L S WM1L S M WM1L E Single head machines File 1927 doc 25 01 02 11 55 36 ADDENDUM 2 ASSEMBLY DRAWINGS OF MECHANICAL PARTS...

Страница 37: ...Instruction manual for use and maintenance for WM1L S WM1L S M WM1L E Single head machines File 1927 doc 25 01 02 11 55 37 ADDENDUM 3 ELECTRICAL SYSTEM...

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Страница 58: ...Instruction manual for use and maintenance for WM1L S WM1L S M WM1L E Single head machines File 1927 doc 25 01 02 11 55 38 ADDENDUM 4 PNEUMATIC PLANT...

Страница 59: ...5 3 1 2 4 3 5 4 2 1...

Страница 60: ...5 3 1 2 4 5 2 4 3 1 FC3 FC5 FC6 FC4 FC2 FC1...

Страница 61: ...Instruction manual for use and maintenance for WM1L S WM1L S M WM1L E Single head machines File 1927 doc 25 01 02 11 55 39 ADDENDUM 5 COMPONENTS DOCUMENTATION...

Страница 62: ...d machines File 1927 doc 25 01 02 11 55 40 ADDENDUM 6 ELECTRICAL TESTS The following tests were performed and passed TEST PERFORMED UNIVER 45 50 CONTINUITY Passed ISOLATION Passed ELECTROMAGNETIC COMP...

Страница 63: ...UM 7 NOISE TESTS NOISE LEVEL VALUES IN ACCORDANCE WITH ISO 3746 STANDARD The results of the measurements made are given in the following tables ACOUSTIC PRESSURE LEVEL IN OPERATOR S POSITION WM1L S WM...

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