background image

MegaTherm Commercial Pool Heating Boiler

Page 17

1. Symptom: heater is pounding, knocking or emitting steam from relief valve

Possible Cause

What to Do

A.

Low or no water flow

A.

Is the heater wired into the filter pump circuit so that the heater cannot fire

(most likely).

unless the pump is running?

Check to see that all valves in system are open to be sure that water can
circulate through the heater.

Check pool filter, clean if clogged.

Examine heater pump for clogged or frozen impeller.

Check flow switch for proper operation and range setting.

B.

Debris from system piping

B.

Remove header covers. Examine all tubes and waterways. Clean out tubes.

is blocking tubes.

Use new gaskets when reassembling.

C.

Scale has formed in tubes

C.

Clean tubes with tube cleaning kit. Determine hardness. Check water flow, and

from high mineral content.

clean pool filter.

2. Symptom: heater will not fire

A.

Heater not getting power.

A.

Check to see that power switch is "ON." Use testing device to trace power to
heater power source. Check fuse and secondary voltage in heater control.

B.

Operating or safety control has

B.

Turn off power. Check continuity across terminals of each operating and safety

opened circuit to electric gas valve.

control switch up to the electric gas valve. Replace defective control.

C.

Pilot flame is out.

C.

Relight pilot per instruction.

D.

Manual reset device has tripped.

D.

Reset pilot safety and all manual reset safety switches. Follow instructions for
start-up.

E.

No gas pressure to burners.

E.

Trace gas line to service shutoff cock. If service cock is open, trace gas line to
meter. If no pressure is present at meter, call for public utility service. If gas is
present in heater inlet, check pressures in following sequence: (1) downstream
from pressure regulator; (2) downstream from electric gas valve. Replace or
adjust  as necessary.

F.

Electric gas valve operator is

F.

Disconnect wiring harness at gas valve terminals. Check continuity of actuator

burned out or shorted.

coil. If open circuit or short is indicated, replace coil or operator.

G.

Pump does not run.

G.

Operate in manual. Check power to pump from relay, Check that pump/motor is
free to rotate. Replace relay or motor as necessary.

H.

Pump runs, but flow switch

H.

Check continuity across flow switch. Inspect paddle for proper movement.

not closing.

Adjust flow range setting.

I.

Field interlock open.

I.

Jumper terminals and isolate problem in other equipment.

3. Symptom: pressure relief valve leaking intermittently or steadily

A.

Faulty relief valve.

A.

Replace with a new relief valve with proper setting (see rating plate).

4. Symptom: soot in flueways or in tubes, or noxious fumes from bad combustion

A.

Combustion air supply to heater

A.

Check air supply opening. Look for debris in screen or louvre which covers

room is inadequate.

combustion air opening, or for objects blocking the opening.

B.

Stack or vent is blocked or restrictive. B.

Look for blocked stack and excessive number of elbows in stack or excessive
length of horizontal runs.

C.

Severe downdraft is causing

C.

Check for (1) proper vent cap on stack; (2) adequate height of stack above

spillage of flue products into room.

roof; (3) equipment exhausting air from inside of building; and (4) proper
installation of draft diverter.

D.

Gas pressure to burners is excessive. D.

Check gas pressure with manometer, and adjust with heater firing at full rate.

E.

Heater not fitted for the fuel supplied.

E.

See nameplate for correct fuel.

F.

Heater installed at high altitude

F.

Installations at altitudes in excess of 2000 ft. above sea level are subject to

without proper derating.

jurisdiction of the local inspection authorities. Check orifice size, contact your
dealer or factory for proper size.

5. Symptom: water dripping in firebox

A.

Tube in heat exchanger has

A.

Tube failure is almost always caused by scale formation in the tube, or

overheated and ruptured.

inadequate water flow through the heater.

B.

Heater is condensing from low

B.

Check bypass valve adjustment.

inlet temperature.

SECTION 6. PARTS

Содержание MegaTherm MT 1010

Страница 1: ...nance Improper installation and or operation could create carbon monoxide gas in flue gases which could cause serious injury property damage or death Improper installation and or operation will void t...

Страница 2: ...s 9 2 7 Boiler By Pass Piping 9 2 8 Temperature Sensor Placement and Installation 10 2 9 Automatic Chlorinators 10 SECTION 3 Operation 3 1 Controls General 11 3 2 Initial Start Up 11 3 3 Safety Shutof...

Страница 3: ...he procedures MODEL MT POOL REVISION P PUMP U S Q PUMP CAN HEAT EXCHANGER C GLASS LINED COPPER N GLASS LINES CU NI K BRONZE COPPER S BRONZE CU NI VERSION 1 8 TUBE B 10 TUBE I INDOOR E OUTDOOR FUEL N N...

Страница 4: ...ide sufficient air supply for proper combustion and ventilation of the surrounding area as outlined in the latest edition of ANSI standard Z223 1 and any local codes that may be applicable Inadequate...

Страница 5: ...al used to maintain clearances and prevent physical damage and separation of joints Avoid terminating boiler vents near air conditioning or air supply fans The fans can pick up exhausted flue products...

Страница 6: ...a summer exhaust fan Close all fireplace dampers 4 Place in operation the appliance being inspected Follow the lighting instructions for the unit Adjust the thermostat so the appliance will operate c...

Страница 7: ...n Outdoor installations are not recommended in areas where the danger of snow blockage exists WARNING Liquefied petroleum gas is heavier than air Therefore the pool heating boiler should not be instal...

Страница 8: ...rwise 2 The 1825 models are supplied with 3 4 HP pump motors All other models are supplied with 1 2 HP pump motors Consult the National Electrical Code or the Canadian Electrical Code regarding branch...

Страница 9: ...ed by the momentary back siphoning of hot water from the heater when the filter pump stops running The pressure relief valve installed in the tapped opening provided in the outlet header see Figure 9...

Страница 10: ...ic Chlorinators A concentration of chlorine in the heater can be very destructive therefore the following rules about the installation and operation of such devices must be followed 1 The chlorinator...

Страница 11: ...he temperature sensor thermistor is located in the filter circulation piping see Section 2 8 3 Boiler Power On Off Auto Switch This provides for constant or automatic pump operation 4 High Limit Contr...

Страница 12: ...cally lit when the operating controls call for heat If the pilot flame fails for any reason the main valve is shut off within one second and the pilot spark ignition is initiated until the pilot flame...

Страница 13: ...etailed above should be less than 142 F The normal range will be 10 to 37 F higher than the inlet temperature If it exceeds 142 F please contact the Service Department at 800 900 9276 extension 5406 f...

Страница 14: ...ic pools or spa pools are usually piped and controlled so that very warm or hot water often with air injection is forced at high velocity into a confined area of a swimming pool or into a small separa...

Страница 15: ...m are unobstructed 6 Check for fouling on the external surfaces of the heat exchanger every six months NOTE after installation and first start up check the heat exchanger for fouling after the followi...

Страница 16: ...itizing chemicals also adds greatly to the mineral content of the pool If the concentration of minerals in the pool is permitted to become too high the minerals will precipitate out of the water and d...

Страница 17: ...at gas valve terminals Check continuity of actuator burned out or shorted coil If open circuit or short is indicated replace coil or operator G Pump does not run G Operate in manual Check power to pum...

Страница 18: ...Rear 10548401 10548402 10548403 10548404 15 Saddle Assembly End Tile 10533600 10533600 10533600 10533600 10533600 10533600 10533600 10533600 10533600 2 2 2 2 2 2 2 2 2 16 Lower End Panel 10540701 1054...

Страница 19: ...MegaTherm Commercial Pool Heating Boiler Page 19 Figure 17 Parts Identification...

Страница 20: ...Assembly Copper Tubes 10534701 10534702 10534703 10534704 10534705 10534706 10534707 Cast Iron Tubs Indoor 8 Tube Assembly Copper Tubes 10542901 10542902 10542903 10542904 10542905 10542906 10542907 B...

Страница 21: ...ll Immersion E2074000 E2074000 E2074000 E2074000 E2074000 E2074000 E2074000 E2074000 E274000 45 Well High Limit E0025900 E0025900 E0025900 E0025900 E0025900 E0025900 E0025900 E0025900 E0025900 46 Valv...

Страница 22: ...W0034400 W0034400 W0034400 W0034400 Standing Pilot LP Pilot Burner Honeywell W0034300 W0034300 W0034300 W0034300 W0034300 W0034300 W0034300 W0034300 W0034300 IID Pilot Nat Pilot Burner Honeywell W2001...

Страница 23: ...0 E2103900 E2103900 E2103900 E2103900 E2103900 E2103900 E2103900 74 Controller Water Temp E2103800 E2103800 E2103800 E2103800 E2103800 E2103800 E2103800 E2103800 E2103800 75 Sensor Water Temp E2103600...

Страница 24: ...d Spa Page 24 Figure 18 Tile Assemblies When ordering tiles Assembly number is for all tiles Part numbers shown for the front of unit are the same for the rear tiles Check dimensions of old tile as sh...

Страница 25: ...MegaTherm Commercial Pool Heating Boiler Page 25 Figure 19 Outdoor Parts 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 13 20...

Страница 26: ...03 10658104 10658105 10658106 10658107 10658108 10658109 3 Upper Rear Louver shield 10657101 10657102 10657103 10657104 10657105 10657106 10657107 10657108 10657109 4 Upper Rear Panel 10658701 1065870...

Страница 27: ...1 10659302 10659303 10659304 10659305 10659306 10659307 10659308 10659309 20 Pump Cover Assembly 20050100 20050100 20050100 20050100 20050100 20050100 20050100 20050100 20050100 Pump Parts Pump Couple...

Страница 28: ...Pentair Water Commercial Pool and Spa Page 28...

Страница 29: ...MegaTherm Commercial Pool Heating Boiler Page 29...

Страница 30: ...Pentair Water Commercial Pool and Spa Page 30...

Страница 31: ...MegaTherm Commercial Pool Heating Boiler Page 31...

Страница 32: ...000 Trademarks and disclaimers MegaTherm and the Pentair Commercial Pool and Spa logo are trademarks of Pentair Water Pool and Spa Inc Other trade marks and trade names may be used in this document to...

Отзывы: