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9

 16. The  display  should  say 

ALTERNATE XX where XX 

is the current setting.  This 

parameter determines what 

type of alternation will be used.  

If the controller is set for 1 or 

2 pumps then this parameter is 

not used.  Use the procedure 

in steps 3 and 4 above to make 

any changes and go to the next 

parameter.  The options are:

  

NORMAL – The controller 

will use normal sequential 

alternation  (1-2-3,  2-3-1, 

3-1-2).

  

1 JOCK – The controller 

will use single jockey pump 

alternation.    Pump  1  is  lead, 

the other two pumps alternate 

and  pump  1  is  turned  off  if 

pump 2 or 3 is on.

17. The display should say MAX 

ON AT ONCE X where X is the 

current max number of pumps 

that can be on at the same 

time.  This would normally be 

set to the number of pumps the 

station has unless some factor 

(such as available power) 

prevents proper operation with 

all pumps running at the same 

time.  Use the procedure in 

steps 3 and 4 above to make 

any changes and go to the next 

parameter.

18. The display should say A OUT 

LOW XX.X FT. where XX.X 

is the level at which the analog 

output signal is at its minimum 

or 4 Ma.  This parameter 

and the next one set up the 

proportional scaling of the 

analog output of the NOVUS 

4000.  Use the procedure in 

steps 3 and 4 above to make 

any changes and go to the next 

parameter.

19. The display should say A OUT 

HI XX.X FT. where XX.X is 

the level at which the analog 

output signal is at its maximum 

or 20 Ma.  Use the procedure 

in steps 3 and 4 above to make 

any changes and depress the 

MENU/NEXT button which 

will complete setup and return 

you to the main display.

Start-up  

Operation

  1. Check  junction  box  for  

moisture.  Moisture may cause 

chattering of relays/contactors.

 2. If pump is single phase with 

start capacitor, start relay 

and run capacitor in panel. 

Check that pump White, 

Black, and Red pow er wires 

are  con nect ed  to  pan el 

correct ly.

 3. WARNING!  Live voltage can 

kill!  Check  incoming  power    

volt 

age to make sure that 

 

it is correct for panel and  

pump model.

 4. Energize control panel. (Turn 

on power to panel.)

  5. Check  overload  relay  and  

verify reset mode (if overload 

is  sup plied).

 6. WARNING!  Live voltage 

can kill! Check voltage to the  

panel and at secondary of  

control trans form er using a 

voltmeter. If no transformer is 

supplied, check volt age at the 

circuit breakers. 

 7. With H-O-A switch in hand, 

check dis charge to ver i fy the 

pump is run ning. Check for 

flow. On three phase power, 

check to see if each pump  

has  prop er  ro ta tion.  Wrong  

ro ta tion will give low flow.

  8. Check  full  load  current  

with amp probe and compare 

it with the name plate rat ing. 

On three phase pumps, check  

all three phases. On single 

phase pumps, check black 

 

pump lead.

  9. Check operation of start relay, 

if supplied on single phase 

panels, per procedure in Item 

#7 of Maintenance Instructions.

 10. With  H-O-A  switch  in  Auto, 

check  float  op er a tion  and 

response to control panel to  

the float operation. For 

sequence of op er a tion, refer to 

design specification.

 11. Make sure H-O-A switch is left  

in  the  Auto  position  after     

start-up is completed.

Pump Start-Up:

Refer to pump Installation and 

Service Manual.

Pump 

Maintenance

WARNING: Before handling 

these pumps and controls, 

always 

dis con nect 

the  

pow er first. Do not smoke or  

use sparkable electrical devices 

or flames in a septic (gaseous) or 

possible septic sump.
The maintenance schedule 

 

will vary with operating and 

 

environmental  con di tions. It will 

also vary with the specific type of 

control supplied. The list herein is 

a guide only.
  1. Exercise  breaker  through 

one  cy cle.  Be  careful  not  to  

overexercise as the break 

er 

is not a switch ing device. 

Excessive operations tend 

 

to affect the trip curve of  

the breaker. 

 2. Check contactors and relays 

for excessive humming. This 

can be accomplished by 

 

turning pumps on and off 

Содержание Hydromatic Novus 4000

Страница 1: ... provide this manual to the owner of the equip ment or to the responsible party who maintains the system NOVUS 4000 STANDARD ELECTRICAL CONTROLS INSTALLATION AND SERVICE MANUAL Item H 03 518 Part 5625 518 1 2012 Pentair Pump Group Inc 11 02 12 ...

Страница 2: ...ler so no wires need to be disconnected Unpacking Panel Remove panel from carton When un pack ing unit check for con cealed damage Claims for damage must be made at the receiving end through the delivery carrier Dam age cannot be processed from the factory Pump Features 32 character alpha numeric liquid crystal display for level status and setpoint information Alternation selector switch on front ...

Страница 3: ...tion repair or service with re gard to the control panel refer to the schematic appropriate for that panel The schematic will provide guidance with regard to the terminal block con nec tions CAUTION A nonmetallic enclosure does not provide grounding conduit con nec tions Use grounding bush ing and jumper wires Make the Following Electrical Con nec tions a Connect the pump leads to the control pane...

Страница 4: ...pumps are selected for the maximum number of pumps If the level continues to rise then it will reach the high alarm setpoint and set a high alarm condition The high alarm light and relay will be activated If the horn is enabled then it too will be activated until the alarm condition clears or until the mute button is depressed Single Float Backup A single float backup system is provided in pump do...

Страница 5: ...oggle switch on the front panel When the switch is in the up position the alternator is on and the lead pump will be changed each cycle When the switch handle is in the center position the alternator is off and the lead pump is selected by pushing the handle down The handle has a spring return from the down position Each time the handle is pushed down the lead pump will be incremented to the next ...

Страница 6: ...UTTON This button will reset any current latched up alarms such as temp fail or on floats It will also silence the horn if an alarm is currently active 12 TEST ADJUST BUTTON AND KNOB The function of these two operators depends on the mode of the controller When the controller is in the normal not menus mode these operators are used to test the system When the TEST button is depressed and held the ...

Страница 7: ...ill take about 10 seconds 2 The display should say MAX LEVEL XX X FT where XX X is the current value This parameter is the level when the level transmitter is at 20 Ma full scale For example if the transducer is a 10 psig submersible pressure transducer then 10 psi is 23 1 feet so adjust this value to 23 1 3 If no change to this setting is required then press the MENU NEXT button To change this va...

Страница 8: ...d must be cleared by the MUTE RESET button SEAL INVR AUTO R In this mode the seal fail input is set to cause a failure if the resistance to ground is greater than 2000 ohms and the alarm will auto reset if the alarm condition clears SEAL INVR LATCH In this mode the seal fail input is set to cause a failure if the resistance to ground is greater than 2000 ohms and the alarm will latch up and must b...

Страница 9: ...lack and Red pow er wires are con nect ed to pan el correct ly 3 WARNING Live voltage can kill Check incoming power volt age to make sure that it is correct for panel and pump model 4 Energize control panel Turn on power to panel 5 Check overload relay and verify reset mode if overload is sup plied 6 WARNING Live voltage can kill Check voltage to the panel and at secondary of control trans form er...

Страница 10: ...and secondary If required 2 Contactor 3 Bulbs for any light requiring a bulb 4 Control transformer If required 5 Alternator relay If required Seal Fail Inputs Each pump has an input for the seal fail moisture sensor commonly found in submersible pumps The controller measures the resistance of the sensor In normal operation the seal fail condition is set if the resistance is less than 2000 ohms One...

Страница 11: ...c E Severe humming chat ter ing of contactors and control relays 1 There may be low voltage Check voltage at primary and secondary of control transformer us ing a volt me ter This low voltage condition may cause severe chat ter ing and burnout of contactors and relays 2 Contactor may have dust around magnet of coil struc ture Dry or clean as re quired 3 Check voltage to the control panel Contactor...

Страница 12: ...te to Highest Red Main Start c Capacitor check Make sure the ca pacitor is dis charged Use extreme caution as a spark might occur Disconnect the ca pac i tor leads and connect an analog type volt ohmmeter to the capacitor terminals Set the meter on the RX1 000 scale to check the start ca pacitor Set the meter on the RX10 000 scale to check the run ca pac i tor The meter should in di cate low ohms ...

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Страница 16: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

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