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12

  a. Label the leads and the  

ter mi nals  1,  2,  and  3 

respectively.

  b. Record the amperage for 

each lead.

  c.  Move each lead to the next 

terminal  (1  to  2,  2  to  3,  

3 to 1).

  d.  Again  read  the  amperage            

of each lead.

  e. Move each lead to the 

next terminal (1 to 3, 2 to 

1, 3 to 2).

  f. Again read the amperage             

of each lead.

 g. 

If the unbalance 

moves with the motor 

leads, the un balance is 

caused by the mo tor. If  

the unbalance remains 

with the terminals, the 

un bal ance is in the pow er 

supply.

  h. If the current unbalance 

exceeds five percent, nui-

sance tripping or  ex ces-

sive heating will result.

  i. Connect leads for the 

lowest percent of current 

un bal ance.

 6. 

Connections and start 

components. Single phase 

only.

 a. 

Disconnect all power from 

the panel before making  

these checks.

  b.  Motor  winding  re sis tance  

read ings.

 

•  Disconnect  all  three 

motor leads from panel 

terminal blocks.

 

•  Using a volt-ohmmeter, 

with the scale set on 

RX1,  measure  the 

resistance be tween the 

leads with the chart.

 Typical

 

Motor Resistance

Winding Leads  Reading
Main 

Black to 

Lowest

 White
Start 

Black to 

Next

 

Red Lowest

 

 (Middle)

Both 

White to 

Highest

 

Red 

(Main & Start)

 

  c. Capacitor check.

 

•  Make sure the ca pacitor 

is dis 

charged. Use 

extreme caution as a 

spark might occur.

 

•  Disconnect  the  ca pac i tor 

leads and connect 

an analog-type volt-

ohmmeter to the 

capacitor terminals.

 

•  Set  the  meter  on  the 

RX1,000 scale to check 

the start ca 

pacitor. 

Set the meter on the 

RX10,000  scale  to 

check  the  run  ca pac i tor.

 

•  The  meter  should  

in di cate low ohms when 

it is first connected, 

but as the ca 

pacitor 

becomes charged 

(by the meter), it will 

return to a read ing of  

infinity (open circuit).

  d. Start relay check.

 

•  Check  coil  re sistance. 

It should be 3,000 to 

15,000 ohms.

 

•  Install a clamp on amp 

meter around the start  

wind ing  lead.

 

•  Set the amp meter scale 

to at least 2 times the 

pump motor full load 

current.

 

•  Place the H-O-A switch 

in the Hand position to 

start the pump.

 

•  The  meter  should  read 

ap prox i mate ly  2  times 

full load current during 

starting. 

 

•  After  the  motor 

has started (within 

one sec 

ond) the 

 

cur rent should drop to 

a value much less than 

full load cur rent.

  e. Motor voltage check:

 Typical 

 

Motor   Voltage 

Component  Lead  Mode Reading

Main Winding 

Black to 

Start 

Line Voltage 

 White

Main Winding 

Black to 

Run 

Line Voltage 

 White

Start Winding 

Black to 

Start 

Line Voltage 

 Red

Start Winding 

Black to 

Run 

120% 

 

Red 

 

Line Voltage

Содержание Hydromatic Novus 4000

Страница 1: ... provide this manual to the owner of the equip ment or to the responsible party who maintains the system NOVUS 4000 STANDARD ELECTRICAL CONTROLS INSTALLATION AND SERVICE MANUAL Item H 03 518 Part 5625 518 1 2012 Pentair Pump Group Inc 11 02 12 ...

Страница 2: ...ler so no wires need to be disconnected Unpacking Panel Remove panel from carton When un pack ing unit check for con cealed damage Claims for damage must be made at the receiving end through the delivery carrier Dam age cannot be processed from the factory Pump Features 32 character alpha numeric liquid crystal display for level status and setpoint information Alternation selector switch on front ...

Страница 3: ...tion repair or service with re gard to the control panel refer to the schematic appropriate for that panel The schematic will provide guidance with regard to the terminal block con nec tions CAUTION A nonmetallic enclosure does not provide grounding conduit con nec tions Use grounding bush ing and jumper wires Make the Following Electrical Con nec tions a Connect the pump leads to the control pane...

Страница 4: ...pumps are selected for the maximum number of pumps If the level continues to rise then it will reach the high alarm setpoint and set a high alarm condition The high alarm light and relay will be activated If the horn is enabled then it too will be activated until the alarm condition clears or until the mute button is depressed Single Float Backup A single float backup system is provided in pump do...

Страница 5: ...oggle switch on the front panel When the switch is in the up position the alternator is on and the lead pump will be changed each cycle When the switch handle is in the center position the alternator is off and the lead pump is selected by pushing the handle down The handle has a spring return from the down position Each time the handle is pushed down the lead pump will be incremented to the next ...

Страница 6: ...UTTON This button will reset any current latched up alarms such as temp fail or on floats It will also silence the horn if an alarm is currently active 12 TEST ADJUST BUTTON AND KNOB The function of these two operators depends on the mode of the controller When the controller is in the normal not menus mode these operators are used to test the system When the TEST button is depressed and held the ...

Страница 7: ...ill take about 10 seconds 2 The display should say MAX LEVEL XX X FT where XX X is the current value This parameter is the level when the level transmitter is at 20 Ma full scale For example if the transducer is a 10 psig submersible pressure transducer then 10 psi is 23 1 feet so adjust this value to 23 1 3 If no change to this setting is required then press the MENU NEXT button To change this va...

Страница 8: ...d must be cleared by the MUTE RESET button SEAL INVR AUTO R In this mode the seal fail input is set to cause a failure if the resistance to ground is greater than 2000 ohms and the alarm will auto reset if the alarm condition clears SEAL INVR LATCH In this mode the seal fail input is set to cause a failure if the resistance to ground is greater than 2000 ohms and the alarm will latch up and must b...

Страница 9: ...lack and Red pow er wires are con nect ed to pan el correct ly 3 WARNING Live voltage can kill Check incoming power volt age to make sure that it is correct for panel and pump model 4 Energize control panel Turn on power to panel 5 Check overload relay and verify reset mode if overload is sup plied 6 WARNING Live voltage can kill Check voltage to the panel and at secondary of control trans form er...

Страница 10: ...and secondary If required 2 Contactor 3 Bulbs for any light requiring a bulb 4 Control transformer If required 5 Alternator relay If required Seal Fail Inputs Each pump has an input for the seal fail moisture sensor commonly found in submersible pumps The controller measures the resistance of the sensor In normal operation the seal fail condition is set if the resistance is less than 2000 ohms One...

Страница 11: ...c E Severe humming chat ter ing of contactors and control relays 1 There may be low voltage Check voltage at primary and secondary of control transformer us ing a volt me ter This low voltage condition may cause severe chat ter ing and burnout of contactors and relays 2 Contactor may have dust around magnet of coil struc ture Dry or clean as re quired 3 Check voltage to the control panel Contactor...

Страница 12: ...te to Highest Red Main Start c Capacitor check Make sure the ca pacitor is dis charged Use extreme caution as a spark might occur Disconnect the ca pac i tor leads and connect an analog type volt ohmmeter to the capacitor terminals Set the meter on the RX1 000 scale to check the start ca pacitor Set the meter on the RX10 000 scale to check the run ca pac i tor The meter should in di cate low ohms ...

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Страница 15: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Страница 16: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

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