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with the state and local codes. If 

you are in doubt about anything, 

contact a qualified electrician.
Do not attempt to operate this unit 

on any other voltage or power 

distribution other than for which 

it was originally designed (check 

nameplate).  Failure to comply 

with this will result in the 

immediate cancellation of all 

warranties and claims.
It is advisable to put the panel 

on its own circuit using a circuit 

breaker adequately sized to protect 

the pump(s). Check state and local 

codes for the correct wire size and 

circuit protection to use. The wire 

should be sized large enough to 

handle the full load current of the 

pump(s) you are operating and 

any voltage drop that might occur 

due to long service runs.
Run power supply lines to the 

control box and secure (knockouts 

are not supplied in this box). 

Select a convenient location on 

the bottom to enter the box with  

the power supply. Cut a hole with 

a chassis punch. Caution should 

be taken not to get metal chips 

in the components while cutting 

hole. After the hole is cut, any 

metal particles must be removed 

from the box. Failure to do so may 

result in premature component 

failure.
Connect incoming power to the 

terminal  blocks  labeled  L1,  L2, 

L3, and all necessary ground 

wires to the ground lug at the 

bottom of the box. The ground 

lug should be fastened to a good 

driven earth ground by one of  

the methods described in the 

National Electric Code. NEC 

does not permit using ground 

as a current-carrying conductor, 

therefore a neutral must be 

provided for 115 volt 1 phase, 208 

volt 1 phase, 230 volt 1 phase, or 

208 volt 3 phase systems. 

WARNING: Before handling 

these pumps and controls, 

always disconnect the power 

first. Do not smoke or use 

sparkable electrical devices or 

flames in a septic (gaseous) or 

possible septic sump.
Electrical Connections:

The contractor must conform 

to the latest requirements of the 

National Electrical Code. All 

 

conduit and ca bles shall be in 

accordance with NEC Code 

NFPA #70. To maintain UL and 

CSA ENCL rating, use the same 

type UL and CSA weatherproof  

con duit hubs when connecting to 

this en clo sure. Prior to conducting 

any in stal la tion, repair or service 

with re gard to the control panel, 

refer to the schematic appropriate 

for that panel. The schematic will 

provide guidance with regard to 

the terminal block con nec tions.
CAUTION: A nonmetallic 

 

enclosure does not provide 

grounding  conduit  con nec tions. 

Use grounding bush 

ing and 

jumper wires.
Make the Following  

Electrical  Con nec tions:

 a. Connect the pump leads to 

the control panel.  If pump 

is single phase and the panel 

has  start  ca pac i tor,  start 

relay and run ca pac i tor, it is 

critical that the pump leads 

be  connected  prop er ly.  The 

White, Black, and Red pump 

leads must be connected to  

the  ap pro pri ate  terminals  

as direct 

ed by the panel 

schematic and the label on   

the back panel below the 

terminals.

  b. Connect the pump heat sensor 

and seal failure leads (if 

 

available on the pump) to the 

appropriate ter mi nal blocks in 

the control panel.

 c. Connect all the float control 

leads or 4-20mA leads to the 

appropriate panel terminals. 

Contractor must be very 

careful in locating the floats 

at the proper elevations. The 

maximum dis tance from the 

control panel to the floats  

is the lesser of l00 feet, 

 

or the maximum distance 

 

rec om mend ed  for  the  pump.

  d. Before connecting power to the 

control panel, make sure all  

con trol switches (e.g. H-O-A 

switch) and protective devices 

(e.g. breakers) are in the Off     

po si tion. Now connect power 

to the terminal block or the  

circuit break er as directed by 

the  sche mat ic.

 e. 

Control panel must be 

grounded properly per 

NEC and/or local codes. To 

facilitate this, a ground lug is 

provided on the control panel.

Pump Down 

Operation

Pump down is used in situations, 

like wastewater lift stations, where 

a liquid flows into a tank or well 

and must be pumped out.  A liquid 

flows in the level in the well rises.  

The level is continually monitored 

by the level transmitter which 

sends a 4-20 Ma. signal to the 

controller which displays the level 

on the first line of the display.  If 

the level is below the low alarm 

setpoint then the low alarm light 

and relay are activated.  If the 

horn is enabled then it too will be 

activated.  As the level rises above 

the low alarm setpoint the low 

alarm condition will be cleared.  

When the level rises above the 

lead pump on setpoint the lead 

pump will be called to run. 

 

Which pump is the lead pump is 

determined by the alternator.  The 

Содержание Hydromatic Novus 4000

Страница 1: ... provide this manual to the owner of the equip ment or to the responsible party who maintains the system NOVUS 4000 STANDARD ELECTRICAL CONTROLS INSTALLATION AND SERVICE MANUAL Item H 03 518 Part 5625 518 1 2012 Pentair Pump Group Inc 11 02 12 ...

Страница 2: ...ler so no wires need to be disconnected Unpacking Panel Remove panel from carton When un pack ing unit check for con cealed damage Claims for damage must be made at the receiving end through the delivery carrier Dam age cannot be processed from the factory Pump Features 32 character alpha numeric liquid crystal display for level status and setpoint information Alternation selector switch on front ...

Страница 3: ...tion repair or service with re gard to the control panel refer to the schematic appropriate for that panel The schematic will provide guidance with regard to the terminal block con nec tions CAUTION A nonmetallic enclosure does not provide grounding conduit con nec tions Use grounding bush ing and jumper wires Make the Following Electrical Con nec tions a Connect the pump leads to the control pane...

Страница 4: ...pumps are selected for the maximum number of pumps If the level continues to rise then it will reach the high alarm setpoint and set a high alarm condition The high alarm light and relay will be activated If the horn is enabled then it too will be activated until the alarm condition clears or until the mute button is depressed Single Float Backup A single float backup system is provided in pump do...

Страница 5: ...oggle switch on the front panel When the switch is in the up position the alternator is on and the lead pump will be changed each cycle When the switch handle is in the center position the alternator is off and the lead pump is selected by pushing the handle down The handle has a spring return from the down position Each time the handle is pushed down the lead pump will be incremented to the next ...

Страница 6: ...UTTON This button will reset any current latched up alarms such as temp fail or on floats It will also silence the horn if an alarm is currently active 12 TEST ADJUST BUTTON AND KNOB The function of these two operators depends on the mode of the controller When the controller is in the normal not menus mode these operators are used to test the system When the TEST button is depressed and held the ...

Страница 7: ...ill take about 10 seconds 2 The display should say MAX LEVEL XX X FT where XX X is the current value This parameter is the level when the level transmitter is at 20 Ma full scale For example if the transducer is a 10 psig submersible pressure transducer then 10 psi is 23 1 feet so adjust this value to 23 1 3 If no change to this setting is required then press the MENU NEXT button To change this va...

Страница 8: ...d must be cleared by the MUTE RESET button SEAL INVR AUTO R In this mode the seal fail input is set to cause a failure if the resistance to ground is greater than 2000 ohms and the alarm will auto reset if the alarm condition clears SEAL INVR LATCH In this mode the seal fail input is set to cause a failure if the resistance to ground is greater than 2000 ohms and the alarm will latch up and must b...

Страница 9: ...lack and Red pow er wires are con nect ed to pan el correct ly 3 WARNING Live voltage can kill Check incoming power volt age to make sure that it is correct for panel and pump model 4 Energize control panel Turn on power to panel 5 Check overload relay and verify reset mode if overload is sup plied 6 WARNING Live voltage can kill Check voltage to the panel and at secondary of control trans form er...

Страница 10: ...and secondary If required 2 Contactor 3 Bulbs for any light requiring a bulb 4 Control transformer If required 5 Alternator relay If required Seal Fail Inputs Each pump has an input for the seal fail moisture sensor commonly found in submersible pumps The controller measures the resistance of the sensor In normal operation the seal fail condition is set if the resistance is less than 2000 ohms One...

Страница 11: ...c E Severe humming chat ter ing of contactors and control relays 1 There may be low voltage Check voltage at primary and secondary of control transformer us ing a volt me ter This low voltage condition may cause severe chat ter ing and burnout of contactors and relays 2 Contactor may have dust around magnet of coil struc ture Dry or clean as re quired 3 Check voltage to the control panel Contactor...

Страница 12: ...te to Highest Red Main Start c Capacitor check Make sure the ca pacitor is dis charged Use extreme caution as a spark might occur Disconnect the ca pac i tor leads and connect an analog type volt ohmmeter to the capacitor terminals Set the meter on the RX1 000 scale to check the start ca pacitor Set the meter on the RX10 000 scale to check the run ca pac i tor The meter should in di cate low ohms ...

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Страница 16: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

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