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General   

Information

Thank you for purchasing your 

Hydromatic

®

 Novus Control 

Panel. To help ensure years of 

trouble-free  op er a tion,  please  read 

the fol low ing manual carefully.
Before Operation: 

Read the following 

 

in struc tions  care ful ly.  Reasonable 

care and safe meth ods should be 

practiced. Check local codes and 

requirements before installation.
Attention:

This manual contains important 

information for the safe use of  

this product.  Read this manual 

completely before using this 

 

product and refer to it often for 

con tin ued safe product use. DO 

NOT THROW AWAY OR LOSE 

THIS MAN U AL.  Keep it in a 

safe place so that you may refer  

to it often.
CALIFORNIA PROPOSITION 

65 WARNING:

  This product and 

related accessories contain 

chemicals known to the State of 

California to cause cancer, birth 

defects or other reproductive 

harm.

Pump  

Introduction

The NOVUS 4000 is a general 

purpose pump controller designed 

to control up to 3 pumps, in 

either pump up or pump down 

applications.  It sequences pumps 

on and off in response to changes 

in level, pressure, or flow.  The 

primary sensor input is a 4 to 20 

Ma. current loop which can be 

connected to any sensor that has 

a 4-20 Ma. output.  When used 

to control level in a tank or well, 

the input is usually connected to a 

pressure transducer or ultrasonic 

transmitter.  A loop power supply 

is provided in the NOVUS 4000.
The NOVUS 4000 can be 

configured for many applications 

using its easy to use front panel 

user interface.  Wiring is easy 

using removable terminal block on 

the back cover.  Field replacement 

is easy because the terminal blocks 

unplug from the controller so no 

wires need to be disconnected.  
Unpacking Panel:

Remove panel from carton. 

 

When un pack ing unit, check for 

con cealed damage.  Claims for 

damage must be made at the 

receiving end through the delivery 

carrier.  Dam 

age cannot be 

processed from the factory.

Pump                    

Features

  •  32  character  alpha-numeric 

liquid crystal display for 

level, status, and setpoint 

information.

  •  Alternation selector switch on 

front panel to turn alternation 

on and select the lead pump if 

alternation is off.

  •  Simple  menu  structure  for 

easy display and modification 

of setpoints and setup 

configuration.

  •  Built-in  elapsed  time  meters 

for all pumps.  They are 

nonvolatile and easily 

examined from the front panel.

  •  4  to  20  Ma.  main  sensor 

input with loop power supply 

for easy connection to most 

transducers and transmitters. 

Adjustments are provided for 

both scale and offset.

  •  Inputs  for  pump  seal  leak 

sensors and pump over 

temperature sensors with 

red fail lights for out of 

specification conditions.

  •  Fully scalable 4-20 Ma. level 

output transmitter.

  •  Built-in  single  float  backup 

system for pump down 

applications.

  •  Three  auxiliary  inputs  which 

can be pump disable or pump 

run confirmation inputs for a 

fail to start test.

  •  Built-in  horn  relay  with 

internal and input for external 

mute button.

  •  Relay  outputs  for  both  high 

and low level alarms with 

adjustable setpoints.

  •  Individually 

selectable 

setpoints for up to three 

pumps.

  •  All  inputs  are  filtered  and 

transient protected.

  •  Built-in 

software, 

no 

programming required.

  •  All  inputs  operate  on  low 

voltage and current.

  •  Input  power  is  115V  AC, 

internally fused and transient 

protected.

  •  All  terminal  strips  unplug 

without removing the wires 

for easy field replacement.

Power          

Supply

WARNING: Do not attempt to 

wire this control box unless you 

have a good working knowledge 

of electricity and are familiar 

Содержание Hydromatic Novus 4000

Страница 1: ... provide this manual to the owner of the equip ment or to the responsible party who maintains the system NOVUS 4000 STANDARD ELECTRICAL CONTROLS INSTALLATION AND SERVICE MANUAL Item H 03 518 Part 5625 518 1 2012 Pentair Pump Group Inc 11 02 12 ...

Страница 2: ...ler so no wires need to be disconnected Unpacking Panel Remove panel from carton When un pack ing unit check for con cealed damage Claims for damage must be made at the receiving end through the delivery carrier Dam age cannot be processed from the factory Pump Features 32 character alpha numeric liquid crystal display for level status and setpoint information Alternation selector switch on front ...

Страница 3: ...tion repair or service with re gard to the control panel refer to the schematic appropriate for that panel The schematic will provide guidance with regard to the terminal block con nec tions CAUTION A nonmetallic enclosure does not provide grounding conduit con nec tions Use grounding bush ing and jumper wires Make the Following Electrical Con nec tions a Connect the pump leads to the control pane...

Страница 4: ...pumps are selected for the maximum number of pumps If the level continues to rise then it will reach the high alarm setpoint and set a high alarm condition The high alarm light and relay will be activated If the horn is enabled then it too will be activated until the alarm condition clears or until the mute button is depressed Single Float Backup A single float backup system is provided in pump do...

Страница 5: ...oggle switch on the front panel When the switch is in the up position the alternator is on and the lead pump will be changed each cycle When the switch handle is in the center position the alternator is off and the lead pump is selected by pushing the handle down The handle has a spring return from the down position Each time the handle is pushed down the lead pump will be incremented to the next ...

Страница 6: ...UTTON This button will reset any current latched up alarms such as temp fail or on floats It will also silence the horn if an alarm is currently active 12 TEST ADJUST BUTTON AND KNOB The function of these two operators depends on the mode of the controller When the controller is in the normal not menus mode these operators are used to test the system When the TEST button is depressed and held the ...

Страница 7: ...ill take about 10 seconds 2 The display should say MAX LEVEL XX X FT where XX X is the current value This parameter is the level when the level transmitter is at 20 Ma full scale For example if the transducer is a 10 psig submersible pressure transducer then 10 psi is 23 1 feet so adjust this value to 23 1 3 If no change to this setting is required then press the MENU NEXT button To change this va...

Страница 8: ...d must be cleared by the MUTE RESET button SEAL INVR AUTO R In this mode the seal fail input is set to cause a failure if the resistance to ground is greater than 2000 ohms and the alarm will auto reset if the alarm condition clears SEAL INVR LATCH In this mode the seal fail input is set to cause a failure if the resistance to ground is greater than 2000 ohms and the alarm will latch up and must b...

Страница 9: ...lack and Red pow er wires are con nect ed to pan el correct ly 3 WARNING Live voltage can kill Check incoming power volt age to make sure that it is correct for panel and pump model 4 Energize control panel Turn on power to panel 5 Check overload relay and verify reset mode if overload is sup plied 6 WARNING Live voltage can kill Check voltage to the panel and at secondary of control trans form er...

Страница 10: ...and secondary If required 2 Contactor 3 Bulbs for any light requiring a bulb 4 Control transformer If required 5 Alternator relay If required Seal Fail Inputs Each pump has an input for the seal fail moisture sensor commonly found in submersible pumps The controller measures the resistance of the sensor In normal operation the seal fail condition is set if the resistance is less than 2000 ohms One...

Страница 11: ...c E Severe humming chat ter ing of contactors and control relays 1 There may be low voltage Check voltage at primary and secondary of control transformer us ing a volt me ter This low voltage condition may cause severe chat ter ing and burnout of contactors and relays 2 Contactor may have dust around magnet of coil struc ture Dry or clean as re quired 3 Check voltage to the control panel Contactor...

Страница 12: ...te to Highest Red Main Start c Capacitor check Make sure the ca pacitor is dis charged Use extreme caution as a spark might occur Disconnect the ca pac i tor leads and connect an analog type volt ohmmeter to the capacitor terminals Set the meter on the RX1 000 scale to check the start ca pacitor Set the meter on the RX10 000 scale to check the run ca pac i tor The meter should in di cate low ohms ...

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Страница 16: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

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