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4

is zero then the backup system 

is disabled.  If the high float is 

activated, and backup is enabled, 

and the pumps are not already 

calling for all available pumps 

then the backup mode is initiated.  

The float light on the front panel 

is turned on and the lead pump is 

called to run.  At the same time 

two timers are started, one for 30 

sec. and one for 60 sec.  If the 

high float opens (comes out of the 

liquid) then these two timers are 

cleared and no further pumps will 

be called.  The lead pump will 

remain on for the period of time 

set in the backup time setpoint.  

If the 30 second timer expires 

before the high float opens then 

the lag pump will be called if 

there are at least 2 pumps.  If the 

60 second timer expires before the 

high float opens then the second 

lag pump will be called if there 

are three pumps.  All pumps will 

be sequentially turned off after 

the high float has been open for a 

period of time equal to the backup 

timer setpoint.  The float light 

on the front panel will remain on 

until cleared by the reset/mute 

button on the panel or the external 

reset/mute button.

Pump Sequence 

Timers

In both pump up and pump down 

modes there are two timers which 

prevent more than one pump 

from turning on or off at the 

same time.  These timers prevent 

excess power loads when pumps 

are turning on and some hydraulic 

problems (water hammer) when 

pumps are being turned off.

current lead pump is displayed 

on the right side of the top line of 

the display.  When the lead pump 

starts the liquid level should begin 

to fall as liquid is pumped out of 

the well.  When the level falls to 

the lead pump off setpoint then 

the lead pump will be stopped 

and the alternator sequenced if 

it is on.  If the level continues to 

rise it will reach the lag pump on 

setpoint and the lag pump will be 

called.  If the level then falls to the 

lag pump off setpoint then the lag 

pump will be turned off.  The lag 

pump will not be called if the total 

number  of  pumps  setpoint  is  1.  

If the lead and lag pump running 

do not cause the level to fall then 

the third pump will be called 

when the level reaches the lag2 

on setpoint and if three pumps are 

selected for the maximum number 

of pumps.  If the level continues 

to rise then it will reach the high 

alarm setpoint and set a high 

alarm condition.  The high alarm 

light and relay will be activated.  

If the horn is enabled then it too 

will be activated until the alarm 

condition clears or until the mute 

button is depressed.

Single Float 

Backup

A single float backup system is 

provided in pump down mode 

only.  It can be useful if the 

primary level sensor fails.  A 

single normally open float switch 

is connected to the float input 

and suspended in the well at a 

point above the normal operating 

levels of the system.  In this way 

the float will be submerged only 

if level rises above that required 

to call on all available pumps.  

The backup system is enabled by 

setting a backup time (in seconds) 

in the backup time setpoint of the 

configuration menu.  If this time 

Time At      

Setpoint

The NOVUS 4000 has a feature 

that prevents any pumps from 

being turned on or off until a 

setpoint condition has been 

satisfied for a minimum time.  

This minimum time is the TIME 

AT SP setpoint in the setup menu 

and  can  be  set  from  0  to  31 

seconds.  As an example, assume 

this setpoint is set for 8 seconds, 

and we have a pump down system 

(lift station).  Then, the water 

level in the tank must exceed the 

lead on setpoint continuously for 

8  seconds  before  the  lead  pump 

will be called.  There is not much 

need for this in most lift stations 

as the level changes slowly, but 

this feature can be very useful in 

water pressure (pump up) systems 

where the pressure may swing 

wildly for several seconds after a 

pump is turned off or on.  If this 

time is set longer than the pressure 

takes to settle, then no further 

pump calls will happen until the 

new pressure has stabilized.

Fail To              

Start Test

The NOVUS 4000 has an optional 

fail to start test.  This optional test 

is controlled by the START TEST 

time in the setup menu.  If this time 

is zero then this test is disabled.  If 

the start test is enabled then the 

AUX/DIS inputs for each pump 

must be connected through a dry 

contact to ground.  These contacts 

must close and short the AUX/

DIS input to ground when the 

pump is running.  The auxiliary 

contact on the starter or a switch 

on the check valve arm can be 

used.  If the start test is disabled 

(time=0) then these inputs are 

pump disable inputs.

Содержание Hydromatic Novus 4000

Страница 1: ... provide this manual to the owner of the equip ment or to the responsible party who maintains the system NOVUS 4000 STANDARD ELECTRICAL CONTROLS INSTALLATION AND SERVICE MANUAL Item H 03 518 Part 5625 518 1 2012 Pentair Pump Group Inc 11 02 12 ...

Страница 2: ...ler so no wires need to be disconnected Unpacking Panel Remove panel from carton When un pack ing unit check for con cealed damage Claims for damage must be made at the receiving end through the delivery carrier Dam age cannot be processed from the factory Pump Features 32 character alpha numeric liquid crystal display for level status and setpoint information Alternation selector switch on front ...

Страница 3: ...tion repair or service with re gard to the control panel refer to the schematic appropriate for that panel The schematic will provide guidance with regard to the terminal block con nec tions CAUTION A nonmetallic enclosure does not provide grounding conduit con nec tions Use grounding bush ing and jumper wires Make the Following Electrical Con nec tions a Connect the pump leads to the control pane...

Страница 4: ...pumps are selected for the maximum number of pumps If the level continues to rise then it will reach the high alarm setpoint and set a high alarm condition The high alarm light and relay will be activated If the horn is enabled then it too will be activated until the alarm condition clears or until the mute button is depressed Single Float Backup A single float backup system is provided in pump do...

Страница 5: ...oggle switch on the front panel When the switch is in the up position the alternator is on and the lead pump will be changed each cycle When the switch handle is in the center position the alternator is off and the lead pump is selected by pushing the handle down The handle has a spring return from the down position Each time the handle is pushed down the lead pump will be incremented to the next ...

Страница 6: ...UTTON This button will reset any current latched up alarms such as temp fail or on floats It will also silence the horn if an alarm is currently active 12 TEST ADJUST BUTTON AND KNOB The function of these two operators depends on the mode of the controller When the controller is in the normal not menus mode these operators are used to test the system When the TEST button is depressed and held the ...

Страница 7: ...ill take about 10 seconds 2 The display should say MAX LEVEL XX X FT where XX X is the current value This parameter is the level when the level transmitter is at 20 Ma full scale For example if the transducer is a 10 psig submersible pressure transducer then 10 psi is 23 1 feet so adjust this value to 23 1 3 If no change to this setting is required then press the MENU NEXT button To change this va...

Страница 8: ...d must be cleared by the MUTE RESET button SEAL INVR AUTO R In this mode the seal fail input is set to cause a failure if the resistance to ground is greater than 2000 ohms and the alarm will auto reset if the alarm condition clears SEAL INVR LATCH In this mode the seal fail input is set to cause a failure if the resistance to ground is greater than 2000 ohms and the alarm will latch up and must b...

Страница 9: ...lack and Red pow er wires are con nect ed to pan el correct ly 3 WARNING Live voltage can kill Check incoming power volt age to make sure that it is correct for panel and pump model 4 Energize control panel Turn on power to panel 5 Check overload relay and verify reset mode if overload is sup plied 6 WARNING Live voltage can kill Check voltage to the panel and at secondary of control trans form er...

Страница 10: ...and secondary If required 2 Contactor 3 Bulbs for any light requiring a bulb 4 Control transformer If required 5 Alternator relay If required Seal Fail Inputs Each pump has an input for the seal fail moisture sensor commonly found in submersible pumps The controller measures the resistance of the sensor In normal operation the seal fail condition is set if the resistance is less than 2000 ohms One...

Страница 11: ...c E Severe humming chat ter ing of contactors and control relays 1 There may be low voltage Check voltage at primary and secondary of control transformer us ing a volt me ter This low voltage condition may cause severe chat ter ing and burnout of contactors and relays 2 Contactor may have dust around magnet of coil struc ture Dry or clean as re quired 3 Check voltage to the control panel Contactor...

Страница 12: ...te to Highest Red Main Start c Capacitor check Make sure the ca pacitor is dis charged Use extreme caution as a spark might occur Disconnect the ca pac i tor leads and connect an analog type volt ohmmeter to the capacitor terminals Set the meter on the RX1 000 scale to check the start ca pacitor Set the meter on the RX10 000 scale to check the run ca pac i tor The meter should in di cate low ohms ...

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Страница 16: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

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