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9

Select the desired welding voltage using the knob (7)

Select the desired welding amperage (wire speed) using the knob (5)

Note: Check that drive rolls, and torch parts are correct for the 

wire size and type being used.

3.  The optimum idle roll pressure varies with type of wire, wire 

diameter, surface conditions, lubrication, and hardness. As a 

general rule, hard wires may require greater pressure, and soft, 

or aluminium wire, may require less pressure than the factory 

setting. The optimum idle roll setting can be determined as 

follows:

4.  Press end of gun against a solid object that is electrically 

isolated from the welder output and press the gun trigger for 

several seconds.

5.  If the wire “bird nests”, jams or breaks at the drive roll, the idle 

roll pressure is too great. Back the adjustment knob out 1/2 

turn, run new wire. If the only result was drive roll slippage, 

loosen the Hand nut on the central connector and pull the gun 

forward about 6” (15cm) away from the power source. There 

should be a slight waviness in the exposed wire. If there is not 

waviness, the pressure is too low. Tighten the adjustment knob 

1/4 turn, reinstall the gun cable and repeat the above steps.

1.  When triggering, the electrode and drive mechanism are 

electrically “LIVE” relative to work and ground and remain 

“LIVE” several seconds after the gun trigger is release

d.

WarnInG

When using an open arc process, it is necessary to use correct 

eye, head, and body protection.

2.  Position wire over joint. The end of the wire may be lightly 

touching the work.

3.  Lower welding helmet, operate gun trigger, and begin welding. 

Hold the gun so the contact tip to work distance is about 3/8” 

(10 mm).

4.  To stop welding, release the gun trigger and then pull the gun 

away from the work after the arc goes out.

5.  When no more welding is to be done, close valve on gas 

cylinder (if used), momentarily operate gun trigger to release 
gas pressure and turn off the machine.

NOTE These settings are guidelines only. Material and wire 

type, joint design, fit up, position, shielding gas, etc. affect 

settings. Produce test welds to be sure they comply to 

specifications.

Material thickness determines weld parameters.

1.  Convert Material Thickness to Amperage (A) (0.25mm= 1 Amp) 

3.2mm = 125 A

2.  Select Wire Size
Amperage Range  Wire Size
40 - 145 A 

 

0.8 mm

50 - 180 A 

 

1.0 mm

75 - 250 A 

 

1.2 mm

3.  Select Wire Speed (Amperage)
Wire Size 

 

Feed speed

0.8 mm 

 

0.05m/min per Amp

1.0 mm 

 

0.04m/min per Amp

1.2 mm 

 

0.025m/min per Amp

So based on 3.2 mm material thickness amperage should be 125A if 

using 1.0mm wire then the wire feed speed should be 
0.04 X 125= 5m/min
Wire speed (amperage) controls weld penetration
4.     

 

 Select Voltage. Voltage controls height and width of weld 

bead.
Low Voltage: wire stubs into work
High Voltage: arc is unstable (spatter)

Set voltage midway between high/low voltages.

And then fine tune accordingly

6.2 MMA/TIG  welding 

Output polarity Connections

Electrode polarity
MMA electrodes are generally connected to the ‘+’ terminal and the 

work lead to the ‘-‘terminal
But if in doubt consult the electrode manufacturer’s literature.
IF TIG welding the torch should always be connected to the ‘-’ 

terminal.

torch installation

MMA cable connections
Connect electrode lead to positive terminal on the front panel

TIG welding cable connection
Connect the TIG torch to the - terminal

Work return lead connection

MMA cable connections
Connect work lead to negative terminal

TIG welding
Connect the work return lead to the + terminal

MMA/TIG  welding Operation 

WarnInG

When using an open arc process, it is necessary to use correct 

Содержание XTM254i

Страница 1: ...Operator Manual ISSUE 2 XTM254i...

Страница 2: ...er maintanance this equipment should provide years of reliable service All our systems conform to ISO9001 2000 and are independently audited by NQA The entire product range carries the CE mark and is...

Страница 3: ...Connections 7 5 5 Changing drive roll sets 7 5 6 Welding wire installation 7 5 7 torch installation 7 5 8 Work return lead connection 8 5 9 Shielding gas connection 8 6 0 Operation 8 6 1 Feeding wire...

Страница 4: ...manual Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to work piece or worktable as near the weld as...

Страница 5: ...ect pacemakers Pacemaker wearers keep away Wearers should consult their doctor before going near arc welding gouging or spot welding operations NOISE can damage hearing Noise from some processes or eq...

Страница 6: ...LEFT ADJUST KNOB Its main function is adjusting welding current in synergic mode and the wire speed in manual mode 6 VOLTAGE DISPLAY INDICATOR It will be display Arc Force preset in MMA and display vo...

Страница 7: ...y for MIG welding with GAS 5 5 Changing drive roll sets 1 Turn off the power source 2 Release the pressure on the idle roll by swinging the adjustable pressure arm down toward the back of the machine...

Страница 8: ...blue hose The blue hose delivers cold water directly to the prime source of heat the swan neck and consumable The re circulated water is then passed through the torch power cable to cool the power ca...

Страница 9: ...lding release the gun trigger and then pull the gun away from the work after the arc goes out 5 When no more welding is to be done close valve on gas cylinder if used momentarily operate gun trigger t...

Страница 10: ...ts are made to weld it Trouble may also be experienced when welding white heart malleable due to the porosity caused by gas held in this type of iron Copper and alloys The most important factor is the...

Страница 11: ...nless steel 318l 16 high corrosion resistance Ideal for dairy work etc On stainless steels TIG Welding guide Using the selector button 8 toggle through the functions until the MMA light is illuminated...

Страница 12: ...weld metal melting Completely through base metal Resulting in holes where no metal remains Excessive heat input Select lower voltage range and reduce wire feed speed Increase and or maintain steady tr...

Страница 13: ...or wire guide junctions Incorrect contact tip size Contact Tip overheating Spatter adhesion on exit geometry of tip bore Excessive cable kinkage Poor earth or cable connections Weld joint area dirty Y...

Страница 14: ...XP2024 12 40 Steel Liner 0409 0459 1 0mm 1 2mm x 13ft 4m XP2024 12 50 Steel Liner 0409 0459 1 0mm 1 2mm x 16ft 5m NI XP2024PC 12 30 Polyamide Copper Liner 0309 0459 0 8 1 2mm x 10ft3m XP2024PC 12 40 P...

Страница 15: ...pm flow E700123 2 Gauge Argon 30 lpm flow Flow Meters Features Designed from brass bar whilst the tube and cover are moulded from high quality polycarbonate to ensure high impact resistance and clarit...

Страница 16: ...0 5 Amps 90 105 11 140 Volts 14 7 14 9 15 9 17 Amps 62 100 125 155 Volts 13 5 17 19 5 20 3 Amps 80 110 130 140 Volts 14 17 19 5 20 3 Amps 80 110 130 140 Volts 14 17 19 5 20 3 Amps 62 83 100 120 Volts...

Страница 17: ...0 6 9 20 22 1 22 5 23 5 23 5 30 160 180 200 215 225 6 9 20 5 21 1 22 5 23 5 23 9 30 160 180 200 220 240 6 9 20 5 21 1 22 5 23 5 24 1 11 140 146 166 180 200 5 9 17 17 9 19 3 21 5 23 5 25 155 170 200 18...

Страница 18: ...to be compliant with the rohs directive with all homogeneous component parts being controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by...

Страница 19: ...ld to be defective Parweld makes no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to any warranty of merchantability or fitness for a...

Страница 20: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld com info parweld co uk...

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