background image

www.parweld.com

www.parweld.com

7

Read entire installation section before starting installation.

SaFetY preCautIOnS

• ELECTRIC SHOCK can kill.
• Only qualified personnel should perform this installation.
• Only personnel that have read and understood the Operating 

Manual should install and operate this equipment.
• Machine must be grounded per any national, local or other 

applicable electrical regulations.
• The MIG power switch is to be in the OFF position when 

installing work cable and torch and when connecting other 

equipment.

5.1 Unpacking the Machine

Cut banding and lift off cardboard carton. Cut banding holding the 

machine to the skid. Remove corrugated packing material. Remove 

accessories from Gas Bottle Platform.. Roll the machine off the skid

5.2 location

 

Locate the welder in a dry location where there is free circulation 

of clean air into the louvres in the back and out the front. A location 

that minimizes the amount of smoke and dirt drawn into the rear 

louvres reduces the chance of dirt accumulation that can block air 

passages and cause overheating.

5.3 Input and grounding connection 

WarnInG

Before starting the installation, check that your power supply 

is adequate for the voltage, amperage, phase, and frequency 

specified on the Machine nameplate.

The 400 volt 50 Hz machine  is supplied with a 4m input cable and 

without plug, ensure that you connect a plug that is suitably rated for 

the power draw of the machine and the environmental location.

Using the, have a qualified electrician connect the input plug. For 

long runs over 30m , larger copper wires should be used. The green/

yellow wire in the input cable connects to the frame of the machine. 

This ensures proper grounding of the machine when the machine 

plug is inserted into the receptacle.

5.4 Output polarity Connections

MIG, TIG and MMA welding use different electrode polarities. The 

polarity of the MIG torch can be selected  by connection of the torch 

cable to the + or - socket the front of the welder, (+) polarity. This is 

the normal polarity for MIG welding with GAS.

5.5 Changing drive roll sets

1.  Turn off the power source.

2.  Release the pressure on the idle roll by swinging the adjustable 

pressure arm down toward the back of the machine. Lift the 

cast idle roll assembly and allow it to sit in an upright position.

3.  Unscrew the plastic knob retaining the lower grooved drive roll 

and side off the drive roller.

4.  Ensure the wire size marked on the side of the feed roller 

matches the wire size to be used.

5.  Replace the drive in reverse of the above procedure ensuring 

the wire size to be used is marked on the outward facing side of 

the roller as it is refitted. 

nOte: Be sure that the torch liner and contact tip are also sized 

to match the selected wire size.

5.6 Welding wire installation

1. 

Open the Wire Drive Compartment Door by lifting the 2 finger 

catches on the side panel.

2.  Unscrew the plastic retaining wheel from the end of the spool 

holder shaft.

3.  Position the wire spool so that it will rotate in a direction when 

feeding so as to be de-reeled from the bottom of the coil.

4. 

Slide the wire spool all the way onto the shaft and refit the 

plastic retaining nut.

note:- there is a friction brake on the reel hub assembly to 

prevent the wire spool over running when welding stops ensure 

the this is slackened to the minimum setting. I can be adjusted 

by means of the nut visible when the plastic nut is removed.

5.   Turn the Spool until the free end of the electrode is accessible. 

While securely holding the electrode, cut off the bent end and 

straighten the first six inches. (If the electrode is not properly 

straightened, it may not feed properly through the wire drive 

system Manually feed the wire from the wire reel and through 

the wire guide and then over the top of the wire feed roller 

(ensure the pressure arm is in its raised position.)

6.  Continue to feed the wire through the outlet guide until 20mm of 

wire is protruding from the front of the machine torch connector.

7.  Reposition the adjustable pressure arm to its original position to 

apply pressure. Adjust pressure as necessary.

Note the pressure arm should be adjusted in order to give 

the minimum amount of pressure on the wire to allow reliable 

Fig 1

Fig 2

Содержание XTM254i

Страница 1: ...Operator Manual ISSUE 2 XTM254i...

Страница 2: ...er maintanance this equipment should provide years of reliable service All our systems conform to ISO9001 2000 and are independently audited by NQA The entire product range carries the CE mark and is...

Страница 3: ...Connections 7 5 5 Changing drive roll sets 7 5 6 Welding wire installation 7 5 7 torch installation 7 5 8 Work return lead connection 8 5 9 Shielding gas connection 8 6 0 Operation 8 6 1 Feeding wire...

Страница 4: ...manual Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to work piece or worktable as near the weld as...

Страница 5: ...ect pacemakers Pacemaker wearers keep away Wearers should consult their doctor before going near arc welding gouging or spot welding operations NOISE can damage hearing Noise from some processes or eq...

Страница 6: ...LEFT ADJUST KNOB Its main function is adjusting welding current in synergic mode and the wire speed in manual mode 6 VOLTAGE DISPLAY INDICATOR It will be display Arc Force preset in MMA and display vo...

Страница 7: ...y for MIG welding with GAS 5 5 Changing drive roll sets 1 Turn off the power source 2 Release the pressure on the idle roll by swinging the adjustable pressure arm down toward the back of the machine...

Страница 8: ...blue hose The blue hose delivers cold water directly to the prime source of heat the swan neck and consumable The re circulated water is then passed through the torch power cable to cool the power ca...

Страница 9: ...lding release the gun trigger and then pull the gun away from the work after the arc goes out 5 When no more welding is to be done close valve on gas cylinder if used momentarily operate gun trigger t...

Страница 10: ...ts are made to weld it Trouble may also be experienced when welding white heart malleable due to the porosity caused by gas held in this type of iron Copper and alloys The most important factor is the...

Страница 11: ...nless steel 318l 16 high corrosion resistance Ideal for dairy work etc On stainless steels TIG Welding guide Using the selector button 8 toggle through the functions until the MMA light is illuminated...

Страница 12: ...weld metal melting Completely through base metal Resulting in holes where no metal remains Excessive heat input Select lower voltage range and reduce wire feed speed Increase and or maintain steady tr...

Страница 13: ...or wire guide junctions Incorrect contact tip size Contact Tip overheating Spatter adhesion on exit geometry of tip bore Excessive cable kinkage Poor earth or cable connections Weld joint area dirty Y...

Страница 14: ...XP2024 12 40 Steel Liner 0409 0459 1 0mm 1 2mm x 13ft 4m XP2024 12 50 Steel Liner 0409 0459 1 0mm 1 2mm x 16ft 5m NI XP2024PC 12 30 Polyamide Copper Liner 0309 0459 0 8 1 2mm x 10ft3m XP2024PC 12 40 P...

Страница 15: ...pm flow E700123 2 Gauge Argon 30 lpm flow Flow Meters Features Designed from brass bar whilst the tube and cover are moulded from high quality polycarbonate to ensure high impact resistance and clarit...

Страница 16: ...0 5 Amps 90 105 11 140 Volts 14 7 14 9 15 9 17 Amps 62 100 125 155 Volts 13 5 17 19 5 20 3 Amps 80 110 130 140 Volts 14 17 19 5 20 3 Amps 80 110 130 140 Volts 14 17 19 5 20 3 Amps 62 83 100 120 Volts...

Страница 17: ...0 6 9 20 22 1 22 5 23 5 23 5 30 160 180 200 215 225 6 9 20 5 21 1 22 5 23 5 23 9 30 160 180 200 220 240 6 9 20 5 21 1 22 5 23 5 24 1 11 140 146 166 180 200 5 9 17 17 9 19 3 21 5 23 5 25 155 170 200 18...

Страница 18: ...to be compliant with the rohs directive with all homogeneous component parts being controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by...

Страница 19: ...ld to be defective Parweld makes no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to any warranty of merchantability or fitness for a...

Страница 20: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld com info parweld co uk...

Отзывы: