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PAC120 5715-719UK.indd  05.06.20

PAC120 5715-719UK.indd  05.06.20

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Parker Automation Controller 

Series PAC120

Parker Automation Controller 

Series PAC120

System Description

3. System Description
3.1 PAC

Parker PAC is a system of control I/O modules for interconnecting the process signals in an EtherCAT network. 

Parker PAC consists of the Parker PAC controller, Parker PAC bus coupler and various Parker PACHC and PAC 
I/O modules.

Parker PAC120 is a PLC equipped with a CODESYS V3 runtime system. It also supplies the system voltage to the 
PAC modules directly connected to it.

The Parker PAC bus coupler converts the physical transfer technology (twisted pair) to LVDS (E-bus) and gener-
ates the system voltages required by the LVDS modules. The standard 100 Base Tx lines used for office network 
communications connect to the one side, the Parker PACHC and PACIO modules for the process signals connect 
to the other. This is how the Ethernet EtherCAT protocol is retained right through to the last I/O module. 

3.2 Development Environment CODESYS V3.5

CODESYS is a software platform designed to handle many tasks of industrial automation technology. It is based 
on the IEC 61131-3 programming system. The tool benefits users with integrated solutions tailored to their practi-
cal work and aimed at providing hands-on support with whatever job needs to be done.

CODESYS supports all five languages specified in IEC 61131-3 (International Electrotechnical Commission):

•  IL (Instruction List) 
•  ST (Structured Text), based on PASCAL for structured programming
•  LD (Ladder Diagram) 
•  FBD (Function Block Diagram) 
•  SFC (Sequential Function Chart) 
Apart from the standard IEC languages, the CODESYS also supports:
•  CFC (Continuous Function Chart) is a FD (function diagram) editor with a fully configurable graphical layout: 

whereas FD editors are network-based and automatically arrange the function blocks, CFC lets users place 
the blocks anywhere such that feedback effects can be created without any temporary variables. This feature 
makes the language the perfect choice for creating an overview of the application.

Fieldbus technology
The CODESYS programming system allows the direct configuration of the CANopen and EtherCAT fieldbuses. Pro-
tocol stacks can be separately installed as CODESYS libraries for some systems.  

CODESYS Control
CODESYS Control is a soft PLC runtime system installed in the PAC120 and adapted to its hardware. It turns the 
PAC120 into an industrial controller in conformity with IEC 61131-3. This runtime system also features some extra 
functions that let the controller communicate with other components in its automation environment.

Visualisation
An editor integrated in the CODESYS programming system allows users to create complex visualisation screens 
and to animate them by means of the application variables. The appropriate visualisation elements are provided by 
the software. Once created, the screens may help to test an application or to start it up in the programming sys-
tem's online mode, for example. Running the optional visualisation clients CODESYS HMI and CODESYS WebVi-
su makes the screens a means of operating the machine or system.

PAC bus coupler with I/O modules

PAC120 PLC 

with I/O modules

Product Description 

4 Product Description 
4.1 PAC120

PAC120 is an ARM-based mini-IPC plus CODESYS PLC which is programmed by means of CODESYS V3.
Its SD card slot plus USB port provide a local storage volume for process and other data and the interchange of 
control programs. A digital interrupt input allows the controller to immediately respond to process events. On one 
side of the modular control unit, there is an E-bus connector which provides for a flexible extension by Parker Ether-
CAT control and I/O modules series PACHC and PACIO. 
One way of exchanging data with other systems is to go through the on-board interfaces, i.e. Industrial Ethernet 
and RS232. Another way is to plug in interface and bus modules to provide further communication links and to fa-
cilitate system integration in existing control architectures. Using an extender module enables to actuate external 
EtherCAT slaves.

Properties
•  Fanless ARM processor technology
•  Expandable by Parker PACHC modules
•  CODESYS V3 with EtherCAT®
•  Optional CODESYS WebVisu

4.2 Contents of package

The PAC120 package includes:
• PAC120
•  Set of connectors (RS232/CAN and supply voltage/DI)

4.3 Intended Use

PAC120 is a mini-IPC and a CODESYS PLC providing EtherCAT master functions for modules series PACHC and 
PACIO I/O which allow process signals to be directly attached to the control unit. 

Place of installation

The unit is solely permitted for use in fully enclosed control cubicles or rooms. Exhaust heat develops down the 
side of unit, i.e. at the aluminium heat sink. Verify that the place of installation is ventilated properly. 

 

Caution

Damage to the unit

Choosing the wrong place of installation may cause damage to the unit. 

à 

Check section Technical Data for the admissible ambient conditions and the unit's mounting position.

Design constraints for high-risk activities

The products licenced and supplied by Microsoft are not fault tolerant and have neither been designed nor man-
ufactured for applications requiring faultless operation during which a failure of the licenced product would cause 
fatality, serious personal injury or serious material or environmental damage ("high-risk activities").

DANGER

Danger caused by malfunctions

Fatality, serious personal injury or serious material or environmental damage

à 

Do not use products licenced by Microsoft for applications requiring faultless operation during which a failure of the licenced 
product would cause fatality, serious personal injury or serious material or environmental damage.

Содержание PAC120 Series

Страница 1: ...Parker Automation Controller Series PAC120 Operation Manual Bulletin MSG11 5715 719 UK ...

Страница 2: ...al selection of the system and components and assuring that all performance endurance maintenance safety and warning requirements of the application are met The user must analyze all aspects of the application follow applicable industry standards and follow the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or a...

Страница 3: ... 7 4 Repairs Customer Service 54 7 5 Warranty 54 7 6 Taking out of Service 54 7 6 1 Disposal 54 8 Ordering Code 55 9 Technical Data 55 10 Accessories 56 11 Index 58 1 Preface 6 1 1 Non warranty Clause 6 1 2 Production Site 6 1 3 Reference to Online Version 6 1 4 Registered Trademark 6 1 5 Copyright 6 2 Introduction 7 2 1 Device Assignment 7 2 1 1 Type specification Plate PAC120 7 2 2 Certificate 7...

Страница 4: ...ularly updated The latest version is available on our website www parker com ISDE under Support 1 4 Registered Trademarks Microsoft Windows and the Windows logo are registered trademarks of Microsoft Corp in the USA and other countries EtherCAT is a registered trademark and patented technology licensed by Beckhoff Automation GmbH Germany CODESYS V3 is a product of 3S Smart Software GmbH 1 5 Copyri...

Страница 5: ...ists of Persons who by virtue to their training experience and instruction and their knowledge of pertinent norms specifications accident prevention regulations and operational relationships have been authorized by the offi cer responsible for the safety of the system to perform the required task and in the process are capable of rec ognizing potential hazards and avoiding them definition of techn...

Страница 6: ...ircuits separate from control circuits DC voltages 60 V 400 V AC voltages 25 V 400 V Joint laying of control circuits is allowed for shielded data signals shielded analogue signals unshielded digital I O lines unshielded DC voltages 60 V unshielded AC voltages 25 V Electromagnetic compatibility NOTE Refer to IEC 61131 4 User s Guideline for general installation instructions to be complied with to ...

Страница 7: ...ns and to animate them by means of the application variables The appropriate visualisation elements are provided by the software Once created the screens may help to test an application or to start it up in the programming sys tem s online mode for example Running the optional visualisation clients CODESYS HMI and CODESYS WebVi su makes the screens a means of operating the machine or system PAC bu...

Страница 8: ...r the unit is properly connected to the network Pin wiring NOTE Connector X2 is provided for use as EtherCAT fieldbus interface The LAN configuration of LinuxRT lists this connector as I210 4 5 2 USB 2 0 host The USB host port is made for attaching USB peripherals Pin wiring LAN Connector Pin Function RJ45 1 TX 2 TX 3 RX 4 75 Ohm 5 75 Ohm 6 RX 7 75 Ohm 8 75 Ohm NOTE Enter the Ethernet module s ide...

Страница 9: ... the system that the PC is in stalled in Use the flat plug 6 3 mm x 0 8 mm or the earth bolt at the back of the unit Verify that the cross section is not less than 2 5 mm2 Try to keep the lead to the cabinet terminal as short as possible NOTE A low impedance earth conductor improves the dissipation of interference received via external power supply cables signal ca bles or cables of peripheral uni...

Страница 10: ...Run off Initialising no data exchange off green 1 1 Pre operational no data exchange off green 3 1 Safe operation inputs readable green on Operational unrestricted data exchange RUN STOP off flashing yellow CODESYS identification aid green PLC status is run red PLC status is stop Error off flashing red Error LAN Link off Ethernet cable not connected green Ethernet cable connected LAN Activity off ...

Страница 11: ...lation Earthing Connect the PAC modules to earth by attaching the metal housing to functional earth Since the functional earth connector dissipates HF currents it is of utmost importance for the module s noise im munity HF interference is dissipated from the electronics board to the metal housing The metal housing therefore needs to be suitably connected to a functional earth connector You will no...

Страница 12: ...120 gets assigned a unique IP address in service mode allowing to reach the PAC120 if the IP address settings are unknown IP adress 192 168 0 116 Subnet mask 255 255 255 0 With this IP adress the PAC120 is accessable via web interface and the preset IP adress can be readout and mod ified To apply the preset IP adress and leave the service mode the device must be turned out 5 3 Web Interface 5 3 1 ...

Страница 13: ...ode dhcp This mode supports a DHCP server s IP address automatically assigned to the network interface when starting the control unit Set fields IP Address and NetMask to 0 0 0 0 default Operation Network mode ethercat This mode defines the network interface as an EtherCAT device We recommend using eth1 for EtherCAT In CODE SYS V3 you will then have to tell the EtherCAT master configuration that t...

Страница 14: ... control unit or the network connected to it User Name FTP web Rights FTP Rights web root yes yes read write read write admin no yes none read write ftpuser yes no read write ftpupload only none ftpadm yes no read write ftpupload only none ftpreader yes no read none webuser no yes none none ftpuser1 5 ftpreader ftpuser ftpa dm yes no adjustable none 5 3 2 9 Menu Item SVC Config This function is no...

Страница 15: ...ch einem Up date sofort wieder an 5 3 3 4 Menu Item Reboot Use this page to restart the control unit You have to restart the control unit when you change some of the control unit settings This will interrupt all applications currently running in the control unit Operation CAUTION Damage to the unit Once started you must not interrupt the update process Do not disconnect the unit from the power sup...

Страница 16: ...as System Fonts and PLC Fonts Section 5 4 3 explains how to install new fonts in the control unit Please note that you can either use the system fonts or any custom fonts In case you wish to use both your own fonts and fonts previously installed in the control unit you will first of all have to download the system fonts and upload them back to the control unit s PLC Fonts folder together with your...

Страница 17: ...b1 External USB memory only available if a storage medium has been plugged in File System and Folder Tree Most of the control unit s file system folders and files can either not be accessed or just read by the user To be able to use certain control unit functions however there are some directories that end users have write and use access to 5 4 2 Service Mode Service mode differs from normal opera...

Страница 18: ...the devices available for programming in CODESYS Devices are installed in and uninstalled directly from the Device Repository The screen Device Descriptions Installed displays the Name Vendor and Version of every device that is cur rently installed Click on the plus and minus signs to expand or collapse the branches 6 1 2 Installing Device specific Libraries Similar to the device description files...

Страница 19: ... applications are stored that can be used as starting point for an own program development 6 3 Creating a new Project You can create a new PAC project off line with no access to the controller à Launch the CODESYS software à Choose New Project à Choose Standard Project and choose the location you would like to store the project Click OK à Choose PAC120 as device from the device list and confirm wi...

Страница 20: ...Master Task is created automatically by the PAC device description and the program call EtherCAT_ Master EtherCAT_Task is inserted This task should always have top priority By default priority is 0 The cyclic interval must be adapted to the performance of the connected components The minimum cycle time for the EtherCAT is 0 5 ms 6 3 3 Setting up EtherCAT Master Append the EtherCAt Master device to...

Страница 21: ...ed and supplied with power Click for a new scan again on Device Scan à As soon as the list is completed click on Copy all devices to the project and the PACIO will be displayed in your project tree under PAC120_BusCoupler If there are several device descriptions available for one device the desired device description must be selected before à If a PACHC_xxx is added two axes with the name Parker_x...

Страница 22: ...tem Then click Add Device à The new module shows up on the list If required you can add more PACHC or PACIO modules by repeating the steps described above à If a PACHC_xxx is added two axes with the name Parker_xxx are created and inserted into the device tree below the device If you click with the right mouse button on the axes and select Rename you can change the names These axis names are used ...

Страница 23: ...connected to PAC120 afterwards you may be prompted to select an active path To have the PAC automatically scan select Yes To open the Communication Settings page and select PAC120 manually select No à If there is a project already on PAC120 and you want to replace it with this application click Yes à If you are downloading the project the first time to PAC120 without a project it may appear the fo...

Страница 24: ... open the project click Yes Your project and source files are now opened in CODESYS CODESYS V3 5 6 6 PAC120 and CODESYS V3 5 PAC120 features an internal digital input which you may use as a simple digital status input or as an interrupt input 6 6 1 Digital Input Object Onboard IO for using the digital input of PAC120 is automatically added to the device tree when you create a project in CODESYS Do...

Страница 25: ...rays ProfiNet_SyncDataTransmit Int16 x with x 0 31 ProfiNet_SyncDataTransmit Int32 x with x 0 15 or ProfiNet_SyncDataTransmit Real32 x with x 0 31 according to their data type The values to be received from the machine PLC can be read from the receive arrays ProfiNet_SyncDataReceive Int16 x with x 0 31 ProfiNet_SyncDataReceive Int32 x with x 0 15 or ProfiNet_SyncDataReceive Real32 x with x 0 31 de...

Страница 26: ... acyclic communication is handled by Standard Function Blocks by Siemens RDREC and WRREC for more info please check Siemens PLC Manual In addition to that Parker provides the function block PAC120_Profinet_Asyncron_DB to send and receive param eters in which all data conversions and error handling is implemented It uses the two Data Blocks Asynchron_ Read_DB and Asynchron_write_DB for the data han...

Страница 27: ...r function block the configuration for the read parameters with the data block Asyn chron_Read_DB is done In this example Int16 1 Int32 1 Real32 1 and String 1 are configured for reading In this example Int16 0 Int32 0 Real32 0 and String 0 are configured for writing In this example the Hardware ID is 0x0115 and the number of parameters to send is 7 equal to the number param eters in the data bloc...

Страница 28: ...ur national laws and regulations making sure that your method of disposal complies with them Treat the packaging as recyclable paper and cardboard Technical Date General data Product indication PAC120 Item number PAC120 MWP01 1A CPU i MX6 SoloX Freescale 1 GHz RAM remanent memory 256 MB buffering in flash Drives 256 MB internal flash memory SD HC card slot Software Application CODESYS V3 Soft SPS ...

Страница 29: ...ts 0 5 A PACIO 452 02 PACIO DO8 8 outputs 1 A Analogue PACIO 441 01 PACIO AI4 mA 4 Single ended analogue input modules 12 Bit resolution PACIO 441 02 PACIO AI4 8 VDC 4 Differential 8 Single ended analogue input modules 13 Bit resolution PACIO 442 01 PACIO AO4 VDC mA 4 analogue output modules 16 Bit resolution PACIO 442 02 PACIO AO4 VDC mA 4 analogue output modules 12 Bit resolution Temperature PAC...

Страница 30: ...Libraries 35 Installing CODESYS on the Project Engineering PC 34 Intended Use 13 Interrupt Input 47 Introduction 7 IP Adress 22 23 IP Reset 22 Library Repository 35 License Info 29 Logic Power Supply 21 Logout 32 Maintenance 9 54 Mechanical Installation 20 Menu Configuration 24 Menu Diagnostics 31 Menu PLC Manager 29 Menu System 28 Menu Item FTP Server 25 Menu Item Info 28 Menu Item Licenseinfo 28...

Страница 31: ...on Centre Free phone 00 800 27 27 5374 from AT BE CH CZ DE DK EE ES FI FR IE IL IS IT LU MT NL NO PL PT RU SE SK UK ZA US Product Information Centre Toll free number 1 800 27 27 537 www parker com 2020 Parker Hannifin Corporation All rights reserved ...

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