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26

In Case of Reusing Existing Refrigerant Piping

Proper Pump Down Method

Check Items

Observe the followings to decide reusing the existing refrigerant piping.

Poor refrigerant piping could result in product failure.

    •    In the circumstances listed below, do not reuse any refrigerant piping. Instead, make sure to install a new piping.

           

O

 Heat insulation is not provided for either liquid-side or gas-side piping or both.

           

O

 The existing refrigerant pipe has been left in an open condition.

           

O

 The diameter and thickness of the existing refrigerant piping does not meet the requirement.

           

O

 The piping length and elevation does not meet the requirement.

Perform proper pump down before reuse piping.

    •     In the circumstances listed below, clean it thoroughly before reuse.

           

O

 Pump down operation cannot be performed for the existing air-conditioner.

           

O

 The compressor has a failure history.

           

O

 Oil color is darken. ( ASTM 4.0 and above ).

           

O

 The existing air-conditioner is gas/oil heat pump type.

    •     Do not reuse the flare to prevent gas leak. Make sure to install a new flare.

    •     If there is a welded part on the existing refrigerant piping, conduct a gas leak check on the welded part.

    •     Replace deteriorated heat insulating material with a new one.

Heat insulating material is required for both liquid-side and gas-side piping.

Most Important Process

Purpose: To make the oil 

& refrigerant mix together. 

They are in separated 

condition when 

air conditioner 

is stopped.

Mixed refrigerant & 

oil will be collected 

into outdoor unit.

Only very small 

amount of oil remain 

inside piping, which 

is acceptable.

Operate air 

conditioner at 

cooling mode for 

10 ~ 15 minutes.

After 10 ~ 15 minutes of pre 

operation, close 2 way valve. 

After 3 minutes, close 3 way 

valve.

Take out air 

conditioner unit.

Install New 

Refrigerant air 

conditioner.

In case pump down cannot be done, please 

e flush the piping using R32 refrigerant.

Must do re--flare of pipes before connecting to units.

Is there any gas leakage at 

 are nut connections?

Has the heat insulation been carried out at 

 are nut 

connection?

Is the connection cable being 

 xed to terminal board 

 rmly?

Is the connection cable being clamped 

 rmly?

Is the drainage ok? 

(Refer to “Check the drainage” section)

Is the earth wire connection properly done?

Is the indoor unit properly hooked to the installation plate? 

Is the power supply voltage complied with rated value?

Is there any abnormal sound?

Is the cooling/heating operation normal?

Is the thermostat operation normal?

Is the remote control’s LCD operation normal?

Is the Ag Clean

+

 Filter installed?

Is the PM 0.1 Filter installed?

Содержание CS/CU-KU12ZKY Series

Страница 1: ...n the installer should Read the Installation Operating Instructions then request the customer keep them for future reference Remove the remote control packed with the indoor unit Air conditioner Opera...

Страница 2: ...and COOL mode 16 C 30 C Operating the unit within the recommended temperature range may save energy HEAT 20 C 24 C COOL 26 C 28 C Default set temperature is 24 C in COOL mode as per country guidelines...

Страница 3: ...E POWERFUL AIR SWING FAN SPEED SLEEP TEMP CLEAN TIMER ON OFF CLOCK LOCK CANCEL ECO converti7 SMART AIR CONDITIONER FAN CHECK MODE POWERFUL AIR SWING FAN SPEED SLEEP TEMP CLEAN TIMER ON OFF CLOCK LOCK...

Страница 4: ...of a leak Please consult authorised dealer or specialist to clean the internal parts repair install remove and reinstall the unit Improper installation and handing will cause leakage electric shock o...

Страница 5: ...e the same as conventional refrigerant R410A R22 models Since the working pressure is higher than that of refrigerant R22 models some of the piping and installation and service tools are special Espec...

Страница 6: ...accredited assessment authority which authorizes their competence to handle refrigerants safely in accordance with an industry recognised assessment specification Servicing shall only be performed as...

Страница 7: ...where they are unlikely to be exposed to any substance which may corrode refrigerant containing components unless the components are constructed of materials which are inherently resistant to being co...

Страница 8: ...nd during the brazing process 8 Removal and evacuation When breaking into the refrigerant circuit to make repairs or for any other purpose conventional procedures shall be used However it is important...

Страница 9: ...hat it has been de commissioned and emptied of refrigerant The label shall be dated and signed Ensure that there are labels on the equipment stating the equipment contains flammable refrigerant 12 Rec...

Страница 10: ...er every 3 hours operation Press hold for 5 seconds to turn ON OFF the hidden display Press for 5 seconds to lock unlock remote keypad When keypad is locked remote display will show LO when any button...

Страница 11: ...in to increase timer time in step of 10 minutes or CL will be displayed on unit and remote controller CL on unit display is not applicable for LU Models While CL is displayed all other functions of th...

Страница 12: ...be upto 70 Step 6 55 is display on Unit and Remote Unit Input Power will be upto 55 Step 7 40 is display on Unit and Remote Unit Input Power will be upto 40 Press converti7 button again to exit from...

Страница 13: ...the filter surface Dry the dust filters thoroughly under shade away from fire or direct sunlight Replace any damaged filters Ag Clean Filter PM0 1 filter Clean the filter whenever necessary Don t was...

Страница 14: ...some alpha numeric codes appear on IDU display Unit s Wi Fi connection with the router is activated Wi Fi LED stays ON during unit turn OFF Check unit s Wi Fi connection with router Wi Fi LED continu...

Страница 15: ...15 Troubleshooting Notes...

Страница 16: ...ted There should not be any animal or plant which could be affected by hot air discharged Keep the spaces indicated by arrows from wall ceiling fence or other obstacles Do not place any obstacles whic...

Страница 17: ...as leaks and secure with vinyl tape Vinyl tape Insulation of piping connections Remote control holder Remote control holder xing screws Remote control Attaching the remote control holder to the wall 5...

Страница 18: ...this line 1 Mount the installation plate on the wall with 5 screws or more at least 5 screws If mounting the unit on the concrete wall consider using anchor bolts Always mount the installation plate...

Страница 19: ...left piping Right Rear piping Cover for piping How to keep the cover In case of the cover is cut keep the cover at the rear of chassis as shown in the illustration for future reinstallation Left right...

Страница 20: ...m m Connection cable Gas side piping Liquid side piping Drain hose Insert the connection cable This can be used for left rear piping and bottom piping also How to pull the piping and drain hose out i...

Страница 21: ...roprene sheathed 4 x 1 0 mm2 1 5 1 8HP 4 x 1 5 mm2 2 0HP or 4 x 2 5mm2 2 5HP exible cord type designation IS 694 or 60245 IEC 57 or heavier cord Bind all the indoor and outdoor connection cable with t...

Страница 22: ...n this area must follow to national wiring rules Do not joint wires Wire stripping No loose strand when inserted 10 1 mm Conductor fully inserted ACCEPT Conductor over inserted PROHIBITED Conductor no...

Страница 23: ...e speci ed torque as stated in the table Do not overtighten overtightening may cause gas leakage Piping size Torque 6 35 mm 1 4 18 N m 1 8 kgf m 9 52 mm 3 8 42 N m 4 3 kgf m 12 7 mm 1 2 55 N m 5 6 kgf...

Страница 24: ...unit and outdoor unit shall be approved polychloroprene sheathed 4 x 1 0 mm2 1 5 1 8HP 4 x 1 5 mm2 2 0HP or 4 x 2 5mm2 2 5HP exible cord type designation IS 694 or 60245 IEC 57 or heavier cord Do not...

Страница 25: ...aps 1 5 2 0HP or 3 caps 2 0 2 5HP on the front grille as shown in the illustration at top and then remove the 4 mounting screws 3 Pull the lower section of the front grille towards you to remove the f...

Страница 26: ...insulating material with a new one Heat insulating material is required for both liquid side and gas side piping Most Important Process Purpose To make the oil refrigerant mix together They are in se...

Страница 27: ...oint connection of indoor unit by aring method can only be made at outdoor or at outside of a buidling or dwelling or room Flare connection may cause gas leak and ammable atmospheres For R32 R410A mod...

Страница 28: ...e for Full Load 100 and Half Load 50 1 Mode Select COOL 2 Temperature a 16 C for Full Load 100 3 Air Swing S 4 Fan speed et vane position to 3rd step from top b 17 C for Half Load 50 For Full Load For...

Страница 29: ...top For COOL Mode This test guideline is applicable for KZ models only FULL LOAD HALF LOAD FULL LOAD HALF LOAD QUIET CLEAN Open the Front Panel by lifting Intake Grille Follow the below Instructions 4...

Страница 30: ...ranty for 3 years from the date of purchase Product ROOM AIR CONDITIONER Panasonic Life Solutions India Pvt Ltd Model No ODU SI No IDU SI No Customer Name Address Tel No Date of Purchase Invoice No De...

Страница 31: ...re eg Rat lizard insect ants etc inside the Product unit f Use of harmful chemicals Improper heat load Usage of unit in an abnormally corrosive alkaline acidic atmosphere g Any change or defect result...

Страница 32: ...m in corporate sustainability panasonic india i recycle program html S No 1 All electrical and electronic products are required to be handed over only to the Authorized recycler 2 The product should b...

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