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4. Installation and Operation

Before installation, it is essential to verify that the capsule assembly type selected is suitable for

the product to be filtered and to follow the appropriate instructions listed below and the

diagrams in:
Appendix A: Chassis User Instructions — Pilot Scale on page 8

Appendix B: Chassis User Instructions — Process Scale 5 and 10 High on page 10

Appendix C: Chassis User Instructions — Series Filtration on page 12.

4.1 Installation

The Stax capsule system must only be used in conjunction with the appropriate supporting

chassis. Ensure that the required manifolds and capsules are installed in the correct

orientation for flow and that the inlet and outlet ports are adequately supported.

The distribution manifolds have the flow direction indicated on the pipes.

Figure 1

Typical Chassis Configurations (Drawings not to scale)

Pilot Unit

5-High Process Unit

10-High Process Unit

1. Ensure that the support chassis is located in a stable and level position. The process

scale chassis must be bolted securely to the floor or when fitted with wheels these must

be fully locked.

2. The Stax capsule assemblies must be stacked in a vertical orientation. Assembly of the Stax

capsule system begins with the correct placement of a distribution manifold on to the base

of the chassis. Capsules are then stacked on top in the correct orientation, ensuring that

the sealing gasket is correctly positioned flat between each item within each capsule and

distribution manifold retaining lugs, and then topped with the appropriate manifold.

For systems requiring flow in and out via the bottom distribution manifold, a vent

manifold must be fitted to the top of the stack. For bottom in and top out flow,

the stack must be topped with a distribution manifold. Refer to the Applications Note

for recommendations on when to use the alternative flow modes. Fluid flow must be

in the direction indicated on the distribution manifold and must be maintained within

the specifications.

3. The Stax capsule assembly may also be operated in series filtration mode in the same

process scale chassis with two sets of capsules containing different filter sheet grades.

Refer to Appendix C: Chassis User Instructions — Series Filtration on page 12 for correct

assembly. Both capsule sets should be completed with a vent manifold.

In series mode, the 10-high chassis is limited to 9 large capsules and in the 5-high

chassis to 4 large capsules.

3

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216495 - Pall Europe Ltd GN12.5291.qxd:Layout 1  1/6/12  14:10  Page 3

Содержание Stax

Страница 1: ...Instructions For Use IFU USD 2554c Pall Stax Capsule Filters ...

Страница 2: ...an Directive 94 9 EC ATEX Equipment Intended for Use in Potentially Explosive Atmospheres For information relating to European Directive 94 9 EC ATEX please refer to page 7 For information relating to Zone 0 20 Applications please contact Pall More information can be obtained through Pall your local distributor or the Pall website 3 Receipt of Equipment Caution Stax standard capsule and manifold a...

Страница 3: ...st be stacked in a vertical orientation Assembly of the Stax capsule system begins with the correct placement of a distribution manifold on to the base of the chassis Capsules are then stacked on top in the correct orientation ensuring that the sealing gasket is correctly positioned flat between each item within each capsule and distribution manifold retaining lugs and then topped with the appropr...

Страница 4: ...The recommended rinsing volume is 50 L m2 of filter area for single layer filters and 100 L m2 of filter area for double layer filters The recommended flow rate for the rinsing cycle is 1 5 times the process flow rate 4 2 Operation Warning Do not remove or attempt to remove the blanking caps vent and drain valves while the capsule assembly is in use All valves or blanking caps must be closed durin...

Страница 5: ...etailed in Pall publication USTR 805 All materials can be autoclaved dry or wet post blow down Warning Stax carbon capsules incorporating Seitz AKS media must not be autoclaved Do not autoclave the capsules in the bag supplied When sanitary connections are used it is recommended that the sanitary clamp is not fully tightened prior to autoclaving The clamp should be fully tightened only when autocl...

Страница 6: ...rainage system Caution Any connections to drains or neutralization tanks must be secured to avoid uncontrolled spillage Failure to do so may lead to serious health issues 6 Integrity Testing The depth filter media incorporated into Stax filter capsules are not integrity testable to confirm efficiency rating Stax filter capsules are not supplied with sterilizing or virus grade membrane that would b...

Страница 7: ... Explosive Atmospheres ATEX Installation and maintenance should be undertaken by a competent person National and local codes of practice environmental regulations and Health and Safety directives must be adhered to and take precedence over any stated or implied practices within this document For fluids having low conductivity there exist the possibility of the generation of static electricity duri...

Страница 8: ...tact incompatible materials that may lead to reactions generating heat flame or that are otherwise undesirable The user should ensure that the assembly is regularly inspected for damage and leaks which should be promptly corrected and that any seals are renewed after every filter change The user should ensure that these products are protected from foreseeable mechanical damage that might cause suc...

Страница 9: ...d the support legs 2 Push the capsule down flat 3 Check the position of the gasket It must lie flat fully within the recess 6 Assembly of Changing Plate 1 Position the manifold on the top capsule 2 Place clamping plate on top of the vent manifold with rear support positioned between guide pins 9 USD 2554c www pall com biopharm 3 Unscrew fully the wing bolts and wind spindle down through hole in re...

Страница 10: ...d up and down to suit the number of capsules required in the stack by rotating the top handle 2 When the clamping head is in the required poisition it must be locked in place by moving the clamping lever to the locked position 3 Process Chassis Operation Clamping Head Lock Position 1 Move the clamping lever to the unlocked position The clamping plate moves forward 2 Rotate the top handle to move t...

Страница 11: ...t legs 2 Push the capsule down on top of the filter capsule below 3 Check the position of the gasket It must lie flat fully within the recess 4 Repeat steps 1 to 3 for required number of capsules for the 5 high chassis a maximum of 5 large capsules and for the 10 high chassis a maximum of 10 large capsules 7 Bottom In Bottom Out Flow Version 1 Clip the vent manifold onto the support bars and push ...

Страница 12: ...ommence filling 8 Close vent valves when fluid appears and check for leaks Appendix C Chassis User Instructions Series Filtration Pilot Scale Chassis with Series Filtration Setup For Series Flow filtration using two different media grades the chassis will accommodate combinations of large medium and small capsules Please contact your local Pall office or distributor for guidance on combinations of...

Страница 13: ...must be properly installed This is much the same as when a clamp and gasket connection requires proper installation of the gasket into the fitting and not simply closure of the clamp and tightening The recommended flush with DI or WFI water 50 L m2 for single layer depth filters 100 L m2 for double layer prior to depth filter use also serves as a system leak check Any incidental or improper capsul...

Страница 14: ...3 Notes 1 ...

Страница 15: ...3 Notes 1 ...

Страница 16: ...local Pall distributor or contact Pall directly 2012 Pall Corporation Pall Seitz and Stax are trademarks of Pall Corporation indicates a trademark registered in the USA and TM indicates a common law trademark Filtration Separation Solution SM and UpScale are services mark of Pall Corporation 05 13 PDF GN12 5291 USD 2554c Visit us on the Web at www pall com biopharm E mail us at stax pall com 3 Spa...

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