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MODEL T6

HARLEY POWER BOX RAKE®

ASSEMBLY/PARTS IDENTIFICATION

SET-UP INSTRUCTIONS

The power rake is shipped partially assembled. Assembly will be easier if components are

aligned and loosely assembled before tightening hardware. Recommended torque values for

hardware are located on page 4.

Select a suitable working area. Refer to illustrations, accompanying text, parts lists, and ex-

ploded view drawings.

For reference, front, back, left, and right directions are determined by sitting in the tractors

operator’s seat.

It is advisable to have a mechanical lifting device to facilitate uncrating.

UNPACKING CRATE

Be careful of nails in boards when uncrating.

. Remove top, sides, and ends of crate.

2. Remove attachment plate.

3. Remove gauge wheel assemblies.

4. Remove right and left endplates.

5. Remove rake assembly from crate.

6. Remove loose nails from boards and dispose of crate according to local codes.

STANDARD MODEL ASSEMBLY PROCEDURE (See Figure 4)

Tools Required

3/4”, -/8”, -7/6”, -/2” combination wrench

. Stand rake frame upright and position one endplate on each side of frame to stabilize the

rake.

2. Attach the two gauge wheel assemblies to main frame using two /2” U-bolts and locking

nuts.

3. Slide mast frame between yoke plate on frame, making sure pivot bushing is in place.

4. Install ” X 5-/2” bolt (bolt installed from under side of mast).

5. Extend jack stand to help stabilize rake.

6. Remove the 3/4” x 2” hex bolt from the mast frame. Pivot the mast frame to align hole in

base of hydraulic cylinder over square nut welded to the mast frame. Apply loc-tite to

threads of 3/4” x 2” bolt and attach base end of hydraulic cylinder.

Do NOT add front PTO half to Power Box Rake



yet. Follow instruc-

tions and important notice concerning the front PTO in the Attaching

and Detaching Power Box Rake



section.

7. Attach the barrier mount to tube beneath the gearbox using /2” U-bolt and top lock nuts.

Attach barrier bar to ears on barrier mount.

8. Attach the two gauge wheel assemblies to the main frame with two /2” U-bolts and nuts.

9. Mount the left and right end plates to the frame.

10. Check the gear lube level in the chain case. Add #00 fluid gear grease, if required.

. See Clutch “Run-In” under maintenance on page 20.

NOTICE

Содержание HARLEY POWER BOX RAKE T6

Страница 1: ...RATOR S PARTS MANUAL SERIAL NUMBER ________________ PURCHASE DATE ________________ 800 437 9779 www paladinbrands com PO Box 230 Jamestown ND 58402 0230 United States of America MODEL T6 POWER BOX RAK...

Страница 2: ...and mail within 10 days of your purchase date While filling in the card with the correct information put the date purchased and the serial number on the front cover of this manual Should you need to c...

Страница 3: ...chments com Please be prepared to provide the following information Your name address and telephone number Machine model and SERIAL NUMBER Dealership name and address Machine purchase date Nature of p...

Страница 4: ...3 Adjustable Tires 16 5 x 6 5 8 Tire Pressure 60 psi Weight 840 lbs Oil Capacity of Chain Case Approximately 1 5 Pints Tractor Three Point Attachment Cat 1 3 Point Lift Requirement at 24 903 lbs PTO D...

Страница 5: ...e is listed for a specific application Torque values listed are for general use only Fasteners should be replaced with the same grade Make sure fastener threads are clean and you properly start thread...

Страница 6: ...elated to this equipment and the prime mover thoroughly before beginning installation operation or maintenance FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND THE PRIME MOVERS MANUAL READ AND UNDERS...

Страница 7: ...movers operator s manual for detailed instructions on connecting and disconnecting hydraulic hoses or fittings Keep unprotected body parts such as face eyes and arms as far away as possible from a su...

Страница 8: ...surface in a well lit area Use properly grounded electrical outlets and tools Use the correct tool for the job at hand Make sure they are in good condi tion for the task required Wear the protective...

Страница 9: ...sed Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death Never dir...

Страница 10: ...tor using proper procedure Inspect and repair any damage before resuming operation MAINTENANCE SAFETY Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts...

Страница 11: ...10 MODEL T6 HARLEY POWER BOX RAKE SAFETY DECAL AND SERIAL TAG PLACEMENT Figure 1 Safety Decals...

Страница 12: ...MODEL T6 HARLEY POWER BOX RAKE 11 SAFETY DECALS 4 PN P970100 1 PN P970400 3 PN P970301 2 PN P970300 5 PN P970250 SERIAL TAG...

Страница 13: ...t the rear of the tractor Reattach driveline storage chain in its original position so that it will contact PTO driveline If the PTO is too long severe PTO and gearbox damage is possible when hooking...

Страница 14: ...ded Start tractor engine Lower power rake slowly to the ground Engage tractor PTO Increase engine rpm to give desired rpm at the roller Normal operating speed must not ex ceed 540 rpm If operating in...

Страница 15: ...oving the windrow two or three times the level of the dirt may be to the top of the barrier However try to prevent material from flowing over the top The power rake allows fast raking of large areas o...

Страница 16: ...Once the surface has been loosened the process of removing debris can begin The 3 point hitch top link is mounted in the float position holes This allows the rake to begin the early stages of the fina...

Страница 17: ...is relieved Lower unit to ground stop engine and operate all hydraulic control levers REMOVING POWER RAKE FROM TRACTOR Install endplates on attachment side of power rake as shown in Figure 2 page 17...

Страница 18: ...MODEL T6 HARLEY POWER BOX RAKE 17 OPERATIONAL PROCEDURE Figure 2 Operation...

Страница 19: ...e most important functions an operator can perform is observing and inspecting the equip ment for loose or worn parts to prevent further damage or excessive downtime PROCEDURE INTERVAL LUBE Inspect pr...

Страница 20: ...r pin is in place and the sprocket cannot move on shaft QUALIFIED TECHNICIAN MAINTENANCE GEARBOX The gearbox is almost maintenance free but should be checked quarterly to be sure that the oil level is...

Страница 21: ...bolt and then tighten each bolt one half turn 5 Replace shield back over the clutch and clamp in place 6 Attach the driveline to the tractor and start the tractor Engage the tractor PTO and run for a...

Страница 22: ...the bearing holder with the collar part of the bearing facing toward the center of the holder Be careful to press on both the outer and inner bearing race rests on the sleeve See Figure 10 page 44 5 R...

Страница 23: ...ely 150 lbs 1 Remove upper and lower chain case covers 2 Remove sprocket tension spring and drive chain 3 Remove lower sprocket by removing cotter pin slotted nut and washers 4 Remove the sleeve behin...

Страница 24: ...otted nut 17 Check that roller clears frame on both ends Adjust if required 18 Tighten 3 8 bolt in bearing tube on non drive end of frame 19 Reinstall chain and tension spring 20 Replace lower cover b...

Страница 25: ...inder Hydraulic couplers not Check connections inoperative completely engaged Insufficient oil in tractor Check fluid level per tractor hydraulic system manual Air in hydraulic system Cycle lever back...

Страница 26: ...nd rake frame upright and position one endplate on each side of frame to stabilize the rake 2 Attach the two gauge wheel assemblies to main frame using two 1 2 U bolts and locking nuts 3 Slide mast fr...

Страница 27: ...26 MODEL T6 HARLEY POWER BOX RAKE ASSEMBLY CRATE Figure 4 Crate Assembly DIAGRAM 1 OF 2...

Страница 28: ...ear Half 15 1 P256000 1 1 2 Hydraulic Cylinder 16 1 P270400 Restrictor Plug 17 2 P272600 Quick Coupler 18 2 P246472 1 4 Hose 8MP 6MB 72 19 1 M6224 Gear Box Shield Assembly 20 1 M6543 Top Cylinder Moun...

Страница 29: ...28 MODEL T6 HARLEY POWER BOX RAKE ASSEMBLY CRATE Figure 4 Crate Assembly DIAGRAM 2 OF 2...

Страница 30: ...Nut 56 4 P158005 1 2 Nylock Nut 57 6 P155850 1 2 Top Lock Nut 58 2 P157200 1 2 13 Hex Jam Nut 59 2 P157500 5 8 Top Lock Nut 60 1 P156401 1 Lock Nut 61 2 P108610 3 8 X 5 8 Set Screw 62 1 P108612 3 8 X...

Страница 31: ...30 MODEL T6 HARLEY POWER BOX RAKE ASSEMBLY GENERAL FRAME Figure 5 General Frame Assembly DIAGRAM 1 OF 2...

Страница 32: ...P256000 1 1 2 Hydraulic Cylinder 16 1 P270400 Restrictor Plug 17 2 P272600 Quick Coupler 18 2 P246472 1 4 Hose 8MP 6MB 72 19 1 M6224 Gear Box Shield Assembly 20 1 M6543 Top Cylinder Mount 21 1 M6555 B...

Страница 33: ...32 MODEL T6 HARLEY POWER BOX RAKE ASSEMBLY GENERAL FRAME Figure 5 General Frame Assembly DIAGRAM 2 OF 2...

Страница 34: ...05 1 2 Nylock Nut 57 6 P155850 1 2 Top Lock Nut 58 2 P157200 1 2 13 Hex Jam Nut 59 2 P157500 5 8 Top Lock Nut 60 1 P156401 1 Lock Nut 61 2 P108610 3 8 X 5 8 Set Screw 62 1 P108612 3 8 X 3 4 Set Screw...

Страница 35: ...34 MODEL T6 HARLEY POWER BOX RAKE ASSEMBLY ROLLER FRAME Figure 6 Roller Frame Assembly DIAGRAM 1 OF 2...

Страница 36: ...Chain Tension Arm 15 1 M8812 Tension Idler 16 1 P500202 3 32 X 4 3 4 O Ring 17 1 P500203 3 8 X 2 5 8 O Ring 18 1 P116256 5 32 X 1 1 2 Cotter Pin 19 1 P116306 3 16 X 1 1 2 Cotter Pin 20 1 P604700 Exte...

Страница 37: ...36 MODEL T6 HARLEY POWER BOX RAKE ASSEMBLY ROLLER FRAME Figure 6 Roller Frame Assembly DIAGRAM 2 OF 2...

Страница 38: ...P100503 5 16 X 3 4 Hex Bolt 41 1 P100505 5 16 X 1 1 4 Hex Bolt 42 1 P100608 3 8 X 2 Hex Bolt 43 4 P100804 1 2 X 1 Hex Bolt 44 1 P102805 1 2 X 1 1 4 Fine Thread Hex Bolt 45 1 P102808 1 2 X 2 Fine Threa...

Страница 39: ...38 MODEL T6 HARLEY POWER BOX RAKE ASSEMBLY CLUTCH Figure 7 Clutch Assembly...

Страница 40: ...Separator Disc 3 1 P400753 Pressure Plate 4 1 P400754 Compression Plate 5 2 P400755 Friction Disc 6 1 P400762 Spring 9000 7 4 P400760 5 16 X 1 Hex Bolt GR8 8 6 P400761 5 16 X 2 1 2 Hex Bolt GR8 9 6 P1...

Страница 41: ...40 MODEL T6 HARLEY POWER BOX RAKE ASSEMBLY PTO DRIVELINE Figure 8 PTO Driveline Assembly...

Страница 42: ...de Pto 6 1 P400854 Shield Inner Side Pto 7 1 P400852 Yoke And Tube Side Pto 8 1 P400511 End Yoke 1 3 8 Bore 35R 9 1 P400100 1 Front Pto Tractor Half 10 1 P400100 2 Front Pto Gear Box Half 11 1 P400101...

Страница 43: ...42 MODEL T6 HARLEY POWER BOX RAKE ASSEMBLY GAUGE WHEEL Figure 9 Gauge Wheel...

Страница 44: ...11 2 P762200 1 Bearing Cone 12 2 P756163 Grease Seal 13 2 P852200 Felt Washer 14 1 M6223 Washer 15 1 P850620 1 1 4 Flat Washer 16 1 M5009 5 3 16 X 1 2 X 1 3 4 Washer 17 1 P851108 1 2 Lock Washer 18 1...

Страница 45: ...44 MODEL T6 HARLEY POWER BOX RAKE Figure 10 Bearing Housing Assembly ASSEMBLY BEARING HOUSING...

Страница 46: ...45 ITEM QTY PART NO DESCRIPTION 1 1 M8815 Bearing Housing 2 1 P635005 Drive Shaft 3 2 P009204 Ball Bearing Insert 4 1 M6301 Sleeve 5 1 M5503 1 3 8 O Ring Spacer 6 1 P500138 O Ring 062 X 1 3 8 ID ASSEM...

Страница 47: ...46 MODEL T6 HARLEY POWER BOX RAKE ASSEMBLY GEARBOX Figure 11 Gearbox Assembly...

Страница 48: ...OX RAKE 47 ITEM QTY PART NO DESCRIPTION 1 1 P205408 Geared Pinion Shaft 2 1 P205413 Cross Shaft 3 1 P205401 Gear 2 1 30T 4 1 P205403 Bearing Cone 5 1 P205410 Bearing Cup 6 2 P205404 1 3 8 ID Seal ASSE...

Страница 49: ...t limited to bearings tires and wheels etc will be sent to the respective manufacturer for warranty consideration Any warranty reimbursement as related to these items will rely solely on the decision...

Страница 50: ...Harley Attachments LLC 1805 2nd Avenue SW Jamestown ND 58401 800 437 9779 Phone 701 252 1978 Fax 701 952 9307 Parts Fax Email harleycs paladinbrands com Web www paladinbrands com SN T66F051...

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