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Pacbrake is a registered trademark of Pacbrake Co.

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HP10216 AMP AIR SUSPENSION KIT

L6360

ECN 1-1789

L6360_Rev4_17.07.2018

3A

3

 

REMOVE THE JOUNCE BUMPERS

•  Remove the jounce bumpers from under the frame rails on  

both sides. (See picture 3A)

•  Remove the jounce bumpers by unbolting them from the jounce 

bumper mounting cups welded to the frame, using a 10 mm socket.

•  Pull or pry the jounce bumpers out of the cup with a screw driver 

once the bolt has been removed.

4

 

ASSEMBLING THE AIR SPRING

•  Set a roll plate (H3) over the top of the air spring (See photo 4A).

NOTE: 

The rounded edge of the roll plate (H3) will be towards the 

bellows so that the bellows is seated inside both roll plates.

•  Install the swivel fitting (H1) into the top of the air spring finger tight 

plus one and a half turns. 

•  Install the upper bracket (see photo 4B ) onto the air spring using 

four flat head screws (F1). Torque to no more than 20 ft-lbs.

•  Install the lower bracket (see photo 4C) onto the bottom of the air 

spring using the flat head screws (F1). Torque to no more than 

 

20 ft-lbs.

NOTE:

 The lower bracket has one corner cut off, this side of the 

bracket must point to the opposite side of the air fitting on the air  

spring assembly. 

The figure 4C - 4D below shows both left and right hand assemblies 

ready for installation. 

4A

4B

4D

4C

Содержание HP10216

Страница 1: ...Beds Will not fit vehicles equipped with MagneRide See application guide for proper fitment Use the most advanced air springs on the market to eliminate your vehicle s sag sway and bottoming out Pacb...

Страница 2: ...Spring 2 HP10000D B Upper Bracket Driver Side 1 HP1432 C Upper Bracket Passenger Side 1 HP1431 D Lower Bracket 2 HP1433 E J Clamp 4 HP1434 F SUB GROUP 1 HP10217 F1 Capscrew Countersunk 8 HP1008 F2 Bol...

Страница 3: ...A F10 F4 H1 B C F1 F7 F4 F4 F2 F4 F7 F7 F4 E F4 F6 F1 F1 3 4 5 6 7 8 OLE OR IN PART IS PROHIBITED ACBRAKE CO SURREY B C CANADA D ECN MATERIAL INTERPRET AL AND TOL PER ASME THIRD ANGLE 12 1 WEIGHT 10 9...

Страница 4: ...the vehicle you are installing the kit on 2 Pacbrake recommends using a good quality anti seize on all fasteners This will reduce the chance of corrosion on the fasteners and will help facilitate rem...

Страница 5: ...on the left driver s and right passenger s hand side See picture 2C Use a small screw driver to unhook the clamp from the line and remove it Discard the clamp since it will no longer be used Install t...

Страница 6: ...to 4A NOTE The rounded edge of the roll plate H3 will be towards the bellows so that the bellows is seated inside both roll plates Install the swivel fitting H1 into the top of the air spring finger t...

Страница 7: ...the new ABS line holder over the bolt once the upper bracket is in place and cap with a flat washer F4 and nylon locknut F7 Leave loose at this time There are two ways to attach the front side of the...

Страница 8: ...d the stock jounce bumper cup and drill a 5 16 hole in the frame using the center hole in the front side of the upper bracket as a template Install the Washer Head Self Tapping Screw F10 in the hole T...

Страница 9: ...TE It may be necessary on some models to slightly pull down the hard brake line on the rear right passenger side in order to install the lower bracket mounting hardware 7 EMERGENCY BRAKE CABLE MODIFIC...

Страница 10: ...CAUTION WHEN CUTTING OR TRIMMING THE AIR LINE USE THE SUPPLIED HOSE CUTTER A RAZOR BLADE OR A SHARP KNIFE A CLEAN SQUARE CUT WILL ENSURE AGAINST LEAKS DO NOT USE WIRE CUTTERS OR SCISSORS AS THEY MAY F...

Страница 11: ...nding on the mounting with a tie strap to keep the hose away from the exhaust Cut off the air line leaving approximately 12 of extra air line A clean square cut will ensure against leaks Insert the ai...

Страница 12: ...itor the pressure in each spring from the vehicles cab Pacbrake offers a full line of air compressors air tanks and solenoids to control your air spring system OPERATING YOUR VEHICLE WITH PACBRAKE AIR...

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